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Installation - Power Brake Booster

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position power brake booster onto dash panel.
  2. Install and torque the 4 power brake vacuum booster mounting nuts to 29 N.m (250 in. lbs.) torque. See Figure.
  3. Using lubricate, or an equivalent, coat the surfaces of the brake pedal pin that contact the power brake vacuum booster input rod.
  4. Connect power brake vacuum booster input rod to brake pedal pin and install a NEW retaining clip. Use only a new retainer clip DO NOT USE the old clip. 
  5. Install the purge solenoid to the left frame rail and connect its wiring harness. See Figure.
  6. Install the vacuum hoses on the booster check valve.
  7. Install the master cylinder and connect the fluid level switch. (Refer to BRAKES/HYDRAULIC/MECHANICAL/MASTER CYLINDER - INSTALLATION) 
  8. If equipped, install speed control servo on the mounting studs. Install the 2 speed control servo bracket mounting nuts and tighten to a torque of 6 N.m (55 in. lbs.). Install electrical connector and vacuum hose on speed control servo.
  9. Install the throttle cable, and if equipped, the speed control cable on the cam of the throttle body assembly.
  10. Install the remote ground cable on the ground stud located on the left strut tower. Install and securely tighten the ground cable attaching nut.
  11. Check brake lamp operation. If required, adjust brake lamp switch as necessary.
  12. Road test vehicle to ensure proper operation of the vehicles brake system and speed control.
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