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Catalytic Converter - Front - 2.7L: Installation

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean manifold to converter sealing surfaces.
  2. Position new gasket on converter inlet flange. See Figure.
  3. Ensure exhaust manifold heat shield is in position, and loosely install converter with lower attaching bolt to exhaust manifold.
  4. Lower vehicle.
  5. Install 3 nuts attaching converter to manifold. Torque nuts to 28 N.m (250 in. lbs.).
  6. Reconnect upstream oxygen sensor.
  7. Raise vehicle.
  8. Torque remaining attaching bolt to 28 N.m (250 in. lbs.).
  9. Install cross-under pipe (Refer to EXHAUST SYSTEM/CROSS-UNDER PIPE - INSTALLATION) .
  10. Lower vehicle.
  11. Connect negative battery cable.
  12. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
  13. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.
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