Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 3
A static shift test is performed by shifting into all of the gear positions with the engine not operating. While performing the test, one should note how the shift lever movement is felt. Also while shifting from one gear to the other, feel for binding in the shift rails. You should be able to feel the detent plungers operating when coming out of a gear and when going into a gear.
- 5
A dynamic shift test is performed by shifting into one of the gear positions with the engine operating. Test for the correct mesh of the synchronizers and for the clutch releasing correctly. When shifting into a gear, and shifting out of a gear, you should feel the shift detent plungers operating, and the synchronizers sleeve moving freely.
- 6
The transmission uses a transmission fluid that allows proper synchronizer operation. The incorrect fluid may cause hard shifting from varnish build up, or from not enough lubrication for proper synchronizer operation. Only use the proper transmission fluid.
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The transmission does not shift smoothly or without difficulty from one gear to the other. | |||
| 1 | Did you review the Symptoms - Manual Transmission (MJK, MH3, or MM6) Symptoms - Manual Transmission (M13) operations and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Manual Transmission (MJK, MH3, or MM6) Symptoms - Manual Transmission (M13) |
| 2 | Inspect the clutch system for proper operation. Refer to Clutch System Description and Operation
. Did you find or repair the condition? |
Go to Step 11 | Go to Step 3 |
| 3 |
|
Go to Step 7 | Go to Step 4 |
| 4 | Remove the shift control shift closeout boot and foam isolator. Refer to Transmission Control Lever Knob Replacement
. Inspect for the following:
Did you find and repair the condition? |
Go to Step 11 | Go to Step 5 |
| 5 |
|
Go to Step 6 | Go to Step 10 |
| 6 | Inspect the transmission for the correct fluid level and the correct type of transmission fluid. Refer to Transmission Fluid Drain and Fill (M13 Without Y4Q)Transmission Fluid Drain and Fill (MH3, MJK, MM6)Transmission Fluid Drain and Fill (M13 With Y4Q Track Pack With or Without KNR)
, and Approximate Fluid Capacities (MJK, MH3, or MM6)Approximate Fluid Capacities (M13)
. Is the transmission at the correct level and proper fluid being used? |
Go to Step 8 | Go to Step 7 |
| 7 | Drain and fill the transmission with the correct type fluid. Refer to Transmission Fluid Drain and Fill (M13 Without Y4Q)Transmission Fluid Drain and Fill (MH3, MJK, MM6)Transmission Fluid Drain and Fill (M13 With Y4Q Track Pack With or Without KNR)
. Did you find and repair the condition? |
Go to Step 11 | Go to Step 8 |
| 8 |
|
Go to Step 9 | Go to Step 10 |
| 9 | Replace the clutch assembly. Refer to Clutch Assembly Replacement (M13)Clutch Assembly Replacement (MJK, MH3, MM6)
. Did you find and repair the condition? |
Go to Step 11 | Go to Step 10 |
| 10 |
|
Go to Step 10 | Go to Diagnostic Aids |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? |
System OK | Go to Step 1 |