Installation Procedure
- Oil Pump Flow Control Solenoid Valve Wire (1) - Install
- Oil Pump Flow Control Solenoid Valve - Connect
- Oil Pump Flow Control Solenoid Valve Wire Clip (1) - Connect
- Apply a 3 mm (0.118 in) bead of RTV sealant on the engine front cover as shown (1). Adhesives, Fluids, Lubricants, and SealersNOTE:
- Install and align the front cover within 10 minutes of applying the sealer.
- Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
- Apply a 5 mm (0.197 in) bead of RTV sealant on the engine front cover as shown (2). Adhesives, Fluids, Lubricants, and Sealers
- Apply a 3 mm (0.118 in) bead of RTV sealant (1) to the engine oil pan (2). Adhesives, Fluids, Lubricants, and Sealers
- Oil Pump Flow Control Solenoid Valve (2) - Install
- Oil Pump Flow Control Solenoid Valve Retainer (1) - Install
- Engine Front Cover (2) - Install
- Engine Front Cover Bolt (1, 3) - Install and hand tighten [10x]
- Engine Front Cover Bolt (1, 3) - Tighten in sequence [10x] - Fastener Specifications
- If the engine front cover is reused, perform the following steps:NOTE:
If the engine front cover is reused, the crankshaft front oil seal must be replaced.
- For proper orientation, note the installation direction of the crankshaft front oil seal. The crankshaft front oil seal is a reverse-lip design. Install with "THIS SIDE OUT" displayed as shown.
- Install the crankshaft front oil seal with "THIS SIDE OUT" facing away from the engine.
- Do NOT lubricate the crankshaft front oil seal sealing surface.
- Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) to the EN-51091 Crankshaft Front Oil Seal Installer (2).
- Install the NEW crankshaft front oil seal (3) to the EN-51091 Crankshaft Front Oil Seal Installer (2).
- Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) into the crankshaft.
- Rotate the EN-51091 Crankshaft Front Oil Seal Installer (2) clockwise until the NEW crankshaft front oil seal (3) enters the engine front cover and seats into the bottom of the engine front cover.
- Remove the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) from the crankshaft and engine front cover.
- Inspect the oil seal for proper installation. The oil seal should be installed evenly and completely into the engine front cover.
NOTE: - Electrical Connector (1) - Connect
- Oil Pan Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Raise and support the vehicle.
- Crankshaft Balancer (1) - Loosely install
- Install the EN-41478-A
Crankshaft Front Oil Seal Installer (3) and the EN-41665-A
Crankshaft Balancer and Sprocket Installer (2) to the crankshaft.
- Using the EN-41665-A Crankshaft Balancer and Sprocket Installer (2) properly seat the crankshaft balancer (1).
- Remove the EN-41478-A Crankshaft Front Oil Seal Installer (3) and the EN-41665-A Crankshaft Balancer and Sprocket Installer (2).
- Install the EN-52287
Balancer Holding Kit (1) and the EN-956-1
Extension (2) to the crankshaft balancer (3).
- Crankshaft Balancer Bolt (1) - Install NEW and tighten - Fastener Specifications
- Remove the EN-52287 Balancer Holding Kit (3) and the EN-956-1 Extension (4) from the crankshaft balancer (2).
- Underbody Skid Shield (3) - Install
- Underbody Skid Shield Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Front Bumper Fascia Extension (4) - Install
- Front Bumper Fascia Extension Bolt (3) @Skid Shield - Install and tighten [2x] - Fastener Specifications
- Front Bumper Fascia Extension Bolt (2) - Install and tighten [4x] - Fastener Specifications
- Front Bumper Fascia Extension (1) - Install
- Front Bumper Fascia Extension Bolt (2) - Install and tighten [8x] - Fastener Specifications
- Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [10x] - Fastener Specifications
- Water Pump Gasket (2) - Install NEW [2x]
- Water Pump (1) - Install
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Water Pump Housing Bolt (1) - Install and hand tighten [6x]
- Water Pump Housing Bolt - Tighten in sequence [6x] - Fastener Specifications
- Engine Coolant Temperature Sensor Electrical Connector (1) - Connect
- Radiator Inlet Hose (3) @Water Pump - Install
- Engine Coolant Air Bleed Hose (2) @Water Pump - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @Water Pump - Install
- Radiator Outlet Hose Clamp (1) - Engage
- Heater Water Auxiliary Pump Hose (3) @Water Pump - Install
- Heater Inlet Hose (2) @Water Pump - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Air Conditioning Compressor (1) - Install
- Air Conditioning Compressor Bolt (1) - Loosely install
- Air Conditioning Compressor Stud (3) - Install and tighten - Fastener Specifications
- Air Conditioning Compressor Bolt (1) - Tighten - Fastener Specifications
- Air Conditioning Compressor Nut (2) - Install and tighten - Fastener Specifications
- Generator (1) - Install
- Generator Bolt (1) - Install and tighten - Fastener Specifications
- Generator Bolt (2) - Install and tighten - Fastener Specifications
- Engine Cooler Fan (1) @Engine Radiator - Install
- Engine Coolant Fan Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Transmission Fluid Cooler Pipe Clip (1) - Secure
- Transmission Fluid Cooler Pipe Clip (2) - Install [2x]
- Transmission Fluid Cooler Pipe Bolt (1) - Install and tighten - Fastener Specifications
- Engine Oil Cooler Hose (1) @Engine Radiator - Install
- Engine Oil Cooler Pipe Bracket Bolt (3) - Install and tighten - Fastener Specifications
- Engine Oil Cooler Retainer (2) - Install [2x]
- Position the wiring harness. (3)
- Electrical Connector (1) - Connect
- Wiring Harness Retainer (2) - Install [2x]
- Position the wiring harness. (2)
- Electrical Connector (3) - Connect
- Wiring Harness Retainer (1) - Install [2x]
- Radiator Inlet Hose (3) @Engine Radiator - Install
- Radiator Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose Clip (2) - Install
- Radiator Surge Tank Outlet Hose (3) - Move into position
- Radiator Surge Tank Outlet Hose Clip (2) - Install [2x]
- Engine Oil Cooler Hose Clip (1) - Secure
- Starter Solenoid Cable (2) - Install
- Battery Positive Cable Nut (1) - Install and tighten - Fastener Specifications
- Electrical Connector (3) - Connect
- Install NEW accessory drive auxiliary belt (1) following the instructions included with the accessory drive auxiliary belt.NOTE:
The OEM replacement stretchy accessory drive auxiliary belt is packaged with a disposable installation tool and installation instructions.
- Inspect the accessory drive auxiliary belt (1) for proper installation and alignment.
- Rotate the crankshaft balancer (1) an additional 360 degrees to ensure proper accessory drive auxiliary belt installation.
- Position the NEW accessory drive primary belt (4) on the belt idler pulley (2), fan and water pump pulley (3) and generator (1).
- Install EN-51767-2
Universal Stretchy Belt Installer (1) onto the crankshaft balancer.
- Position the NEW accessory drive primary belt (2) on the crankshaft balancer.
- Slowly rotate the crankshaft balancer in a clockwise direction until the accessory drive primary belt (2) fully seats on the crankshaft balancer.
- Remove EN-51767-2 Universal Stretchy Belt Installer (1) from the crankshaft balancer.
- Inspect the accessory drive primary belt (1) for proper installation and alignment.
- Rotate the crankshaft balancer (1) and additional 360 degrees to ensure proper accessory drive primary belt installation.
- Air Cleaner Outlet Duct (3) - Install
- Air Cleaner Outlet Duct Clamp (2) - Tighten [2x] - Fastener Specifications
- Positive Crankcase Ventilation Fresh Air Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Bracket Bolt (1) - Install and tighten - Fastener Specifications
- Install engine wiring harness to air cleaner outlet duct bracket.
- Engine Oil and Oil Filter - Install NEW - Engine Oil and Oil Filter Replacement
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
- Fill the cooling system. Cooling System Draining and Filling (GE 47716 L84, L87) , or Cooling System Draining and Filling (Static L84, L87)
- Check for oil leaks.
CAUTION:
Refer to Fastener Caution .