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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Air Conditioning Evaporator Tube Replacement (LFV, LTG) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant. Refrigerant Recovery and Recharging (R-1234yf) 
  2. Air Cleaner Outlet Duct Replacement - Remove
  3. GM4225220Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor Hose (1) @ Air Conditioning Evaporator Tube - Remove - Air Conditioning Compressor Hose Replacement (LFV) , or Air Conditioning Compressor Hose Replacement (LTG) 

  4. GM4225222Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube Bracket Nut (2) - Remove

  5. Air Conditioning Evaporator Tube (1) @ Front Compartment Inner Side Rail - Remove
  6. GM4225221Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Thermal Expansion Valve Nut (3) - Remove

  7. Air Conditioning Evaporator Tube (2) - Remove
  8. Remove and DISCARD the sealing washer. (1) [2x]
  9. GM4225228Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Front End Upper Tie Bar - Remove

  10. Engine Mount - Remove
  11. Underbody Front Air Deflector Replacement - Remove
  12. Front Compartment Air Deflector Replacement - Remove
  13. Engine Front Splash Shield Replacement (LFV, LTG) - Remove
  14. GM4225209Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor Hose (1) @ Air Conditioning Condenser - Remove - Air Conditioning Compressor Hose Replacement (LFV) , or Air Conditioning Compressor Hose Replacement (LTG) 

  15. GM4225223Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Air Conditioning Condenser - Remove

  16. Remove and DISCARD the sealing washer. (2)
  17. GM4225227Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Front Compartment Inner Side Rail - Remove

  18. Remove the air conditioning evaporator tube from the vehicle.