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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Air Conditioning Evaporator Tube Replacement (LFV, LTG) >> Installation Procedure

Installation Procedure

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  1. Install the air conditioning evaporator tube to the vehicle.
  2. GM4225227Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Front Compartment Inner Side Rail - Install

  3. GM4225223Courtesy of GENERAL MOTORS COMPANY

    Install NEW sealing washers. (2) - Air Conditioning System Seal Replacement 

  4. Air Conditioning Evaporator Tube (1) @ Air Conditioning Condenser - Install
  5. GM4225209Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor Hose (1) @ Air Conditioning Condenser - Install - Air Conditioning Compressor Hose Replacement (LFV) , or Air Conditioning Compressor Hose Replacement (LTG) 

  6. Engine Front Splash Shield Replacement (LFV, LTG) - Install
  7. Front Compartment Air Deflector Replacement - Install
  8. Underbody Front Air Deflector Replacement - Install
  9. Engine Mount - Install
  10. GM4225228Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Front End Upper Tie Bar - Install

  11. GM4225221Courtesy of GENERAL MOTORS COMPANY

    Install NEW sealing washers. (1) [2x]

  12. Air Conditioning Evaporator Tube (2) - Install
  13. Air Conditioning Evaporator Thermal Expansion Valve Nut (3) - Install and tighten 22 N.m (16 lb ft)
  14. GM4225222Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Evaporator Tube (1) @ Front Compartment Inner Side Rail - Install

  15. Air Conditioning Evaporator Tube Bracket Nut (2) - Install and tighten 9 N.m (80 lb in)
  16. GM4225220Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor Hose (1) @ Air Conditioning Evaporator Tube - Install - Air Conditioning Compressor Hose Replacement (LFV) , or Air Conditioning Compressor Hose Replacement (LTG) 

  17. Air Cleaner Outlet Duct Replacement - Install
  18. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf) 
  19. Inspect for refrigerant leaks.