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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

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  1. GM4248350Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install a NEW gasket.

    Intake Manifold Gasket (2) - Install

  2. Intake Manifold (1) - Install
  3. GM4248351Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Simplified graphic: Intake manifold is shown without intake manifold cover absorber.

    Intake Manifold Bolt - Install [7x]

  4. Intake Manifold Bolt - Tighten in sequence [7x] 25 N.m (18 lb ft)
  5. Raise and support the vehicle. Lifting and Jacking the Vehicle
  6. GM4248348Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Brace (1) - Install

  7. Intake Manifold Brace Bolt (2) - Install and tighten [2x] 10 N.m (89 lb in)
  8. Lower the vehicle. Lifting and Jacking the Vehicle
  9. Throttle Body Assembly Replacement - Install
  10. GM4294868Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Outlet Pipe (2) @ Intake Manifold - Connect

  11. Exhaust Gas Recirculation Cooler Outlet Pipe Bolt (1) - Install [2x] - Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Fuel Heater Return Hose) , or Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Intake Manifold)
  12. GM4294860Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connectors. (1)

  13. Evaporative Emission Canister Purge Pipe (2) - Connect - Plastic Collar Quick Connect Fitting Service
  14. Clip the engine wiring harness retainer (3) to the intake manifold.
  15. Air Cleaner Outlet Duct Replacement - Install
  16. Intake Manifold Cover Replacement  - Install