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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 18 (Engine Mechanical - 1.5L (LFV)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Relieve the fuel system pressure. Fuel Pressure Relief
  2. Intake Manifold Cover Replacement  - Remove
  3. GM4231531Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Reposition away

    Disconnect the fuel feed front pipe retainers (1) and pipe (2). Fuel Feed Front Pipe Replacement

  4. Evaporative Emission Canister Purge Solenoid Valve Replacement - Remove
  5. Charge Air Cooler Outlet Air Tube Replacement - Remove
  6. GM4231525Courtesy of GENERAL MOTORS COMPANY

    Disconnect the intake air pressure sensor connector (1) and the throttle body connector (2).

  7. GM3974138Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The intake manifold bolts are retained in the intake manifold. If the fasteners cause clearance concerns, secure them as needed using tape.

    Fully loosen the intake manifold fasteners (1) then remove the intake manifold (2).

  8. GM3974149Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Gasket (1) - Remove and DISCARD

  9. Clean and inspect the intake manifold. (2) Intake Manifold Cleaning and Inspection 
  10. If replacing the intake manifold, transfer all necessary parts.