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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 18 (Engine Mechanical - 1.5L (LFV)) >> Repair Instructions - On Vehicle >> Compressor Air Intake Turbocharger Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turbocharger Wastegate Regulator Solenoid Valve Replacement - Install
  2. Turbocharger Bypass Valve Solenoid Replacement - Install
  3. GM3980455Courtesy of GENERAL MOTORS COMPANY

    Install a NEW turbocharger heat shield with gasket (1).

  4. GM3980436Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to:Fastener Caution

    Turbocharger (2) - Install

  5. Turbocharger Nut (1) - Install and tighten 25 N.m (18 lb ft) [4x]
  6. Raise the vehicle.
  7. GM3979452Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Oil Return Pipe Gasket (3) - Install a NEW gasket.

  8. Turbocharger Oil Return Pipe (2) - Install
  9. Turbocharger Oil Return Pipe Bolt (1) - Install and tighten10 N.m (89 lb in)
  10. Lower the vehicle.
  11. GM3980399Courtesy of GENERAL MOTORS COMPANY

    Connect the charge air bypass valve electrical connector (2).

  12. Electrical Connector (3) @Turbocharger Bypass Valve Solenoid (1) - Connect
  13. Warm Up Three-Way Catalytic Converter Replacement (LFV) - Install
  14. Positive Crankcase Ventilation Tube Replacement (Fresh Air) , or Positive Crankcase Ventilation Tube Replacement (Foul Air)  - Install
  15. Turbocharger Coolant Feed Pipe Replacement (LFV) - Install
  16. Turbocharger Coolant Return Pipe Replacement (LFV) - Install
  17. GM3979896Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    All components at turbocharger side of oil feed pipe must be free of oil to ensure that proper torque is reached when tightening bolt at the turbocharger. Failure to ensure components are free of oil can result in over torque of fastener and damage to either fastener or turbocharger.

    NOTE:

    Ensure all components, including threads in turbocharger at turbocharger side of oil feed pipe, are clean and free of debris. If necessary, clean all components with Low VOC brake cleaner or equivalent. Avoid allowing excessive cleaner to enter turbocharger.

    Install 2 NEW turbocharger oil feed pipe gaskets (2).

  18. Install the turbocharger oil feed pipe bolt (1). Turbocharger Oil Feed Pipe Replacement 
  19. GM4218748Courtesy of GENERAL MOTORS COMPANY

    Connect the PCV valve tube assembly then install the fastener (1). Tighten to 10 N.m (89 lb in).

  20. Charge Air Cooler Inlet Air Tube Replacement - Install
  21. Air Cleaner Outlet Duct Replacement - Install
  22. Turbocharger Heat Shield Replacement  - Install
  23. Battery Negative Cable Disconnection and Connection (Without KL9) , or Battery Negative Cable Disconnection and Connection (With KL9) - Connect