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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement (LKN) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4240228Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Temperature Sensor (4) @ Radiator Assembly (3) - Install

  2. Engine Coolant Temperature Sensor Retainer (5) @ Radiator Assembly (3) - Install
  3. Radiator Lower Bracket (2) @ Radiator Assembly (3) - Install [2x]
  4. Radiator Upper Bracket (1) @ Radiator Assembly (3) - Install [2x]
  5. GM4296616Courtesy of GENERAL MOTORS COMPANY

    Transmission Cooler Bypass Valve (1) @ Radiator AssemblyInstall

  6. GM4324255Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Engine Coolant Fan (2) @ Radiator Assembly - Install

  7. Engine Coolant Fan Shroud Bolt (1) - Install and tighten [2x] 5.1 N.m (45 lb in)
  8. Connect the electrical connector.
  9. GM4324250Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Module Radiator (1) - Install

  10. GM4322552Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Wiring Harness (2) @ Generator Control Module Coolant PumpConnect

  11. GM4322997Courtesy of GENERAL MOTORS COMPANY

    Generator Control Module Coolant Pipe Clip (3) @ Engine Coolant FanInstall - Drive Motor Generator Control Module Coolant Pump Hose Replacement (Pump to Aux Radiator)

  12. GM4322546Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose (2) @ Radiator Assembly - Install - Radiator Outlet Hose Replacement (LKN) 

  13. GM4296787Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Inlet Pipe (2) @ Transmission Cooler Bypass Valve - Install - Transmission Fluid Cooler Inlet Pipe Replacement (LKN With MKE)

  14. GM4296786Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Inlet Pipe (1) @ Transmission Fluid Cooler Pipe Clip - Install - Transmission Fluid Cooler Inlet Pipe Replacement (LKN With MKE)

  15. GM4296772Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Outlet Pipe (2) @ Transmission Cooler Bypass Valve - Install - Transmission Fluid Cooler Outlet Pipe Replacement (LKN With MKE)

  16. GM4296770Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Outlet Pipe (1) @ Transmission Fluid Cooler Pipe Clip - Install - Transmission Fluid Cooler Outlet Pipe Replacement (LKN With MKE)

  17. GM4239827Courtesy of GENERAL MOTORS COMPANY

    Connect the engine cooling fan harness connectors (1) from the engine harness.

  18. Connect the ground wire to the front end upper tie bar.
  19. GM4322239Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (2) @ Radiator Assembly - Install - Radiator Inlet Hose Replacement (LKN) 

  20. GM4232712Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket (3) -Right Side - Install - Radiator Upper Bracket Replacement - Right Side (Front End Upper Tie Bar) , or Radiator Upper Bracket Replacement - Right Side (Upper Mounting Pin) 

  21. GM4232323Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket (3) -Left Side - Install - Radiator Upper Bracket Replacement - Left Side (Front End Upper Tie Bar) , or Radiator Upper Bracket Replacement - Left Side (Upper Mounting Pin) 

  22. Front Bumper Fascia Center Support - Install - Front Bumper Fascia Center Support Replacement
  23. GM4324192Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Condenser Bracket (1) - Install - Air Conditioning Condenser Bracket Replacement (LKN)

  24. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf)
  25. Fill the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static) 
  26. Start the engine and check for coolant leaks.
  27. Check the transmission fluid level.
  28. Inspect for refrigerant leaks.