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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement (LFV, LTG without MRG) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4240228Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Temperature Sensor (4) @ Radiator Assembly (3) - Install

  2. Engine Coolant Temperature Sensor Retainer (5) @ Radiator Assembly (3) - Install
  3. Radiator Lower Bracket (2) [2x] @ Radiator Assembly (3) - Install
  4. Radiator Upper Bracket (1) [2x] @ Radiator Assembly (3) - Install
  5. GM4240097Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Engine Coolant Fan (2) @ Radiator Assembly (3) - Install

  6. Engine Coolant Fan Shroud Bolt (1) [2x] - Install and tighten 5.1 N.m (45 lb in)
  7. Connect the electrical connector.
  8. GM4239946Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Module Radiator (1) - Install

  9. GM4229879Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (2) @ Radiator Assembly - Install - Radiator Inlet Hose Replacement (LFV) , or Radiator Inlet Hose Replacement (LTG) 

  10. GM4229904Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose (2) @ Radiator Assembly - Install

  11. Radiator Outlet Hose Clamp (1) - Engage

    Use the GE-47622  Hose Clamp Pliers.

  12. GM4239827Courtesy of GENERAL MOTORS COMPANY

    Connect the engine cooling fan harness connectors (1) from the engine harness.

  13. Connect the ground wire to the front end upper tie bar.
  14. GM4237759Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Inlet and Outlet Pipe Clip (1) - Install

  15. GM4237707Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Pipe FittingRetainer (2) [2x] - Install

  16. Transmission Fluid Cooler Inlet and Outlet Pipe (3) [2x] - Install
  17. Transmission Fluid Cooler Pipe Connector Cap (1) [2x] - Install
  18. Charge Air Cooler Replacement - Install
  19. Charge Air Cooler Inlet Air Tube Replacement - Install
  20. Intake Air Duct Replacement - Install
  21. Air Cleaner Outlet Duct Replacement - Install
  22. GM4232712Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket (3) - Right Side - Install - Radiator Upper Bracket Replacement - Right Side (Front End Upper Tie Bar) , or Radiator Upper Bracket Replacement - Right Side (Upper Mounting Pin) 

  23. GM4232323Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket (3) - Left Side - Install - Radiator Upper Bracket Replacement - Left Side (Front End Upper Tie Bar) , or Radiator Upper Bracket Replacement - Left Side (Upper Mounting Pin) 

  24. Front Bumper Fascia Center Support - Install - Front Bumper Fascia Center Support Replacement
  25. GM4232651Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Condenser (1) - Install - Air Conditioning Condenser Replacement (LTG) , or Air Conditioning Condenser Replacement (LFV)

  26. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf)
  27. Fill the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static) 
  28. Start the engine and check for coolant leaks.
  29. Check the transmission fluid level.
  30. Inspect for refrigerant leaks.