Installation Procedure

WARNING: This page is about a different variant/trim than selected.

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Vacuum Pump Rotor (1) - Install
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NOTE:
Install a NEW gasket.

Oil Pump Suction Pipe Gasket (1) - Install
Fuel Injection Pump - Install - Fuel Injection Pump Replacement
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Engine Front Cover Gasket (3) - Install
Engine Front Cover (2) - Install
Engine Front Cover Bolt (1) - Install, but do NOT tighten[8x]
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Oil Pump Suction Pipe Bolt (1) - Install, but do NOT tighten [2x]
Fig 1: Engine Front Cover Bolt Tightening Sequence
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CAUTION:
Refer to Fastener Caution .

Engine Front Cover Bolt - Tighten in sequence [8x] 32 N.m (24 lb ft)
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Oil Pump Suction Pipe Bolt (1) - Tighten [2x] 10 N.m (89 lb in)
Upper Oil Pan - Install - Upper Oil Pan Replacement
Fuel Injection Fuel Feed Pipe @ Fuel Injection Pump - Connect - Fuel Injection Fuel Feed Pipe Replacement (Fuel Injector to Fuel Rail) , or Fuel Injection Fuel Feed Pipe Replacement (Fuel Pump to Fuel Rail)
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Electrical Connector (1) - Connect
Wiring Harness Retainer (2) - Connect
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Diesel Fuel Separator Hose (1) @ Fuel Injection Pump - Connect - Plastic Collar Quick Connect Fitting Service
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Fuel Pump Fuel Feed Hose (1) @ Fuel Injection Pump - Connect - Fuel Pump Fuel Feed Hose Replacement
Vacuum Pump Pipe - Install - Vacuum Pump Pipe Replacement
Engine Oil Cooler Pipe - Install - Engine Oil Cooler Pipe Replacement (LWN)
Timing Belt Tensioner - Install - Timing Belt Tensioner Replacement