Installation Procedure
Auxiliary Air Conditioning Evaporator and Blower Module (1) - Install
Connect the electrical connectors.
- Auxiliary Air Conditioning Evaporator and Blower Module Bolt (1) - Install and tighten [2x] 10 N.m (89 lb in)
Rear Floor Auxiliary Air Outlet Duct (2) - Install - Rear Floor Auxiliary Air Outlet Duct Replacement (Top Hat Cargo) , or Rear Floor Auxiliary Air Outlet Duct Replacement (Passenger Long Wheel Base Over the Axle) , or Rear Floor Auxiliary Air Outlet Duct Replacement (Front Long Wheel Base Passenger) , or Rear Floor Auxiliary Air Outlet Duct Replacement (Front Short Wheel Base Passenger)
Auxiliary Air Conditioning Air Outlet Duct (2) - Install - Auxiliary Air Conditioning Air Outlet Duct Replacement (Top Hat Cargo Van C69) , or Auxiliary Air Conditioning Air Outlet Duct Replacement (Rear Pillar Passenger Van)
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Install NEW sealing washers. (3) [2x] Air Conditioning System Seal Replacement
- Auxiliary Air Conditioning Evaporator Hose (4) @ Auxiliary Air Conditioning Evaporator - Install
- Auxiliary Air Conditioning Evaporator Hose Nut (5) @ Auxiliary Air Conditioning Evaporator Hose (4) - Install and tighten - Auxiliary Air Conditioning Evaporator Hose Replacement (Rear)
- Auxiliary Heater Outlet Hose (7) - Install
- Auxiliary Heater Inlet Hose (6) - Install
- Auxiliary Heater Inlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Auxiliary Heater Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Auxiliary Air Conditioning Evaporator Tube Shield (3) - Install
- Auxiliary Air Conditioning Evaporator Tube Shield Nut (2) - Install and tighten - Auxiliary Air Conditioning Evaporator Hose Replacement (Rear)
- Auxiliary Air Conditioning Evaporator Tube Shield Push Pin (1) - Install [2x]
- Lower the vehicle.
- Evacuate and charge the refrigerant system. Refrigerant Recovery and Recharging
- Fill the cooling system to the proper level.
- Inspect for coolant leaks.
- Inspect for refrigerant leaks.
Refer to Fastener Caution .