Removal Procedure
- Turn OFF the engine, for 30 seconds before proceeding. This will purge the fuel pressure from the complete fuel system.
- NOTE:
Cover the oil filler tube opening to prevent dirt and debris from entering.
Oil Filler Tube(4) - Remove - Oil Filler Tube Replacement
Oil Filter Assembly(6) - Remove - Oil Filter Assembly Replacement
Exhaust Manifold and Turbocharger Assembly(2) - Remove - Exhaust Manifold Replacement (LWN)
- Heater Inlet and Outlet Pipe - Remove - Heater Inlet And Outlet Pipe Replacement (LWN with K08) , or Heater Inlet And Outlet Pipe Replacement (LWN without K08)
Radiator Inlet Hose (2) - Remove - Radiator Inlet Hose Replacement (LWN) , or Radiator Inlet Hose Replacement (LV1) , or Radiator Inlet Hose Replacement (L96, LC8)
Radiator Outlet Hose(2) - Remove - Radiator Outlet Hose Replacement (LWN) , or Radiator Outlet Hose Replacement (LV1) , or Radiator Outlet Hose Replacement (L96, LC8)
Generator Bracket(3) - Remove - Generator Bracket Replacement (Diesel)
- Air Conditioning Compressor Bracket - Remove - Air Conditioning Compressor Bracket Replacement (LWN) , or Air Conditioning Compressor Bracket Replacement (L96, LC8) , or Air Conditioning Compressor Bracket Replacement (LV1)
- Intake Manifold - Remove - Intake Manifold Replacement
- Disconnect the electrical connectors and detach the wiring harness as necessary.
Remove the ground cable bolts (1) and reposition the wiring harness (2) as needed.
Water Pump Inlet Pipe(3) - Remove - Water Pump Inlet Pipe Replacement (LWN)
- Transmission Fluid Cooler Pipe - Remove - Transmission Fluid Cooler Hose/Pipe Replacement (M5U) , or Transmission Fluid Cooler Hose/Pipe Replacement (MYD)
Electrical Connector(1) - Disconnect
Reposition the electrical connector sleeve (1).
- Electrical Connector(2) - Disconnect
Battery Negative Cable(1) @ Engine Block - Remove - Battery Negative Cable Replacement (L96, LC8) , or Battery Negative Cable Replacement (LWN) , or Battery Negative Cable Replacement (LV1)
- Fuel Pump Fuel Feed Hose - Remove - Fuel Pump Fuel Feed Hose Replacement
- Fuel Pump Fuel Return Hose - Remove - Fuel Pump Fuel Return Hose Replacement
- Power Steering Fluid Reservoir Outlet Hose - Remove - Power Steering Fluid Reservoir Outlet Hose Replacement (With LWN) , or Power Steering Fluid Reservoir Outlet Hose Replacement (Without LWN)
- Transmission - Remove - Transmission Replacement (With LV1 Engine) , or Transmission Replacement (With LWN Engine)
- Engine Coolant Fan Bracket - Remove - Engine Cooling Fan Bracket Replacement
- Disconnect remaining electrical connectors, hoses and vacuum lines as necessary.
- Engine Support Fixture - Install - Engine Support Fixture
Engine Mount Bracket-Left Side(2) - Remove - Engine Mount Bracket Replacement - Left Side
- Engine Mount-Right Side(2) - Remove - Engine Mount Replacement - Right Side
- With the aid of an assistant, rotate and lower the engine out of the vehicle while maintaining proper clearance of the following.
- Frame
- Vacuum lines
- Oil cooler lines
- Wiring harness
- Coolant pipes and hoses
- Transfer components as necessary.
Refer to Diesel/Gasoline Vapors Warning .
Refer to Safety Glasses Warning .