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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Engine Mechanical - 2.8L (LWN) Diesel) >> Repair Instructions - On Vehicle >> Engine Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING:

    Refer to Diesel/Gasoline Vapors Warning .

    WARNING:

    Refer to Safety Glasses Warning .

  1. Turn OFF the engine, for 30 seconds before proceeding. This will purge the fuel pressure from the complete fuel system.
  2. GM4620772Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Cover the oil filler tube opening to prevent dirt and debris from entering.

    Oil Filler Tube(4) - Remove - Oil Filler Tube Replacement 

  3. GM4622783Courtesy of GENERAL MOTORS COMPANY

    Oil Filter Assembly(6) - Remove - Oil Filter Assembly Replacement 

  4. GM4168760Courtesy of GENERAL MOTORS COMPANY

    Exhaust Manifold and Turbocharger Assembly(2) - Remove - Exhaust Manifold Replacement (LWN)

  5. Heater Inlet and Outlet Pipe - Remove - Heater Inlet And Outlet Pipe Replacement (LWN with K08) , or Heater Inlet And Outlet Pipe Replacement (LWN without K08)
  6. GM4592623Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (2) - Remove - Radiator Inlet Hose Replacement (LWN) , or Radiator Inlet Hose Replacement (LV1) , or Radiator Inlet Hose Replacement (L96, LC8)

  7. GM4592954Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose(2) - Remove - Radiator Outlet Hose Replacement (LWN) , or Radiator Outlet Hose Replacement (LV1) , or Radiator Outlet Hose Replacement (L96, LC8)

  8. GM4605116Courtesy of GENERAL MOTORS COMPANY

    Generator Bracket(3) - Remove - Generator Bracket Replacement (Diesel)

  9. Air Conditioning Compressor Bracket - Remove - Air Conditioning Compressor Bracket Replacement (LWN) , or Air Conditioning Compressor Bracket Replacement (L96, LC8) , or Air Conditioning Compressor Bracket Replacement (LV1)
  10. Intake Manifold - Remove - Intake Manifold Replacement 
  11. Disconnect the electrical connectors and detach the wiring harness as necessary.
  12. GM4620980Courtesy of GENERAL MOTORS COMPANY

    Remove the ground cable bolts (1) and reposition the wiring harness (2) as needed.

  13. GM4166316Courtesy of GENERAL MOTORS COMPANY

    Water Pump Inlet Pipe(3) - Remove - Water Pump Inlet Pipe Replacement (LWN)

  14. Transmission Fluid Cooler Pipe - Remove - Transmission Fluid Cooler Hose/Pipe Replacement (M5U) , or Transmission Fluid Cooler Hose/Pipe Replacement (MYD)
  15. GM4606219Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector(1) - Disconnect

  16. GM4606632Courtesy of GENERAL MOTORS COMPANY

    Reposition the electrical connector sleeve (1).

  17. Electrical Connector(2) - Disconnect
  18. GM4592749Courtesy of GENERAL MOTORS COMPANY

    Battery Negative Cable(1) @ Engine Block - Remove - Battery Negative Cable Replacement (L96, LC8) , or Battery Negative Cable Replacement (LWN) , or Battery Negative Cable Replacement (LV1)

  19. Fuel Pump Fuel Feed Hose - Remove - Fuel Pump Fuel Feed Hose Replacement
  20. Fuel Pump Fuel Return Hose - Remove - Fuel Pump Fuel Return Hose Replacement
  21. Power Steering Fluid Reservoir Outlet Hose - Remove - Power Steering Fluid Reservoir Outlet Hose Replacement (With LWN) , or Power Steering Fluid Reservoir Outlet Hose Replacement (Without LWN)
  22. Transmission - Remove - Transmission Replacement (With LV1 Engine) , or Transmission Replacement (With LWN Engine)
  23. Engine Coolant Fan Bracket - Remove - Engine Cooling Fan Bracket Replacement 
  24. Disconnect remaining electrical connectors, hoses and vacuum lines as necessary.
  25. Engine Support Fixture - Install - Engine Support Fixture 
  26. GM4623482Courtesy of GENERAL MOTORS COMPANY

    Engine Mount Bracket-Left Side(2) - Remove - Engine Mount Bracket Replacement - Left Side 

  27. Engine Mount-Right Side(2) - Remove - Engine Mount Replacement - Right Side 
  28. With the aid of an assistant, rotate and lower the engine out of the vehicle while maintaining proper clearance of the following.
    • Frame
    • Vacuum lines
    • Oil cooler lines
    • Wiring harness
    • Coolant pipes and hoses
  29. Transfer components as necessary.