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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Engine Mechanical - 2.8L (LWN) Diesel) >> Repair Instructions - On Vehicle >> Cylinder Head Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. If replacing the cylinder head, transfer all parts as necessary. Cylinder Head Assemble .
  2. GM4182064Courtesy of GENERAL MOTORS COMPANY

    Swap the cylinder head alignment pins (1) from the cylinder head to engine block as needed.

  3. Clean all sealing surfaces.
  4. GM4621685Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not use any sealing material.

    Select the correct cylinder head gasket (2). Cylinder Head Gasket Selection 

  5. Cylinder Head Gasket(2) - Install NEW
  6. Cylinder Head(1) - Install
  7. GM4621683Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install NEW bolts.

    Cylinder Head Bolt(1) - Loosely install[10x]

  8. Fig 1: Cylinder Head Bolt Tightening Sequence
    GM4182153Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    CAUTION:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

    Tighten the bolts in the sequence shown.

    Tighten

    1. First Pass 30 N. m (22 lb ft)
    2. Second Pass using J 45059  meter, tighten the bolts in sequence an additional 110 degrees
    3. Third Pass using J 45059  meter, tighten the bolts in sequence an additional 110 degrees
    4. Final Pass using J 45059  meter, tighten the bolts in sequence an additional 110 degrees
  9. Glow Plug - Install - Glow Plug Replacement
  10. Camshaft - Install - Camshaft Replacement 
  11. GM4168760Courtesy of GENERAL MOTORS COMPANY

    Exhaust Manifold and Turbocharger Assembly(2) - Install - Exhaust Manifold Replacement (LWN)

  12. GM4620980Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness(2) - Reposition

  13. Engine Wiring Harness Ground Bolt(1) - Install and tighten[2x]40 N. m (30 lb ft)
  14. Intake Manifold - Install - Intake Manifold Replacement