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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Engine Mechanical - 2.8L (LWN) Diesel) >> Repair Instructions - Off Vehicle >> Cylinder Head Assemble

Cylinder Head Assemble

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Equivalent regional tools: Special Tools 

  1. GM412478Courtesy of GENERAL MOTORS COMPANY

    Install NEW cylinder head plugs. Coat the plugs with sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent.

  2. Tighten plugs to 60 N. m (44 lb ft)
  3. GM412480Courtesy of GENERAL MOTORS COMPANY

    Assemble the valves.

  4. Use the following steps to measure valve runout:
    1. Apply a dab of Prussian blue on the entire valve face. Seat the valve but do not rotate it. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.
    2. Clean all traces of Prussian blue.
    3. Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.
  5. GM412477Courtesy of GENERAL MOTORS COMPANY

    Replace the valves, if required.

  6. GM2248688Courtesy of GENERAL MOTORS COMPANY

    Install the NEW valve seals using the EN-50723  installer. Fully seat the seals on the valve guides.

  7. Install the spring (1).
  8. GM1403900Courtesy of GENERAL MOTORS COMPANY

    Install the retainer.

  9. Using the J-8062  compressor and the EN-50031  compressor, compress the valve spring.
  10. Install the valve keys.
  11. Slowly release the J-8062  compressor and the EN-50031  compressor from the valve/spring assembly.
  12. Inspect for proper valve key seating.
  13. Install the remaining valves, springs, and other components.