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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 29 (Hydraulic Brakes) >> Repair Instructions >> Power Brake Booster Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply the park brake and block the wheels.
  2. GM4626442Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster Inlet Hose(2) @ Power Brake Booster - Remove - Power Brake Booster Inlet Hose Replacement (With LWN) , or Power Brake Booster Inlet Hose Replacement (Without LWN)

  3. GM4626603Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster Outlet Hose- Booster to Gear (2) @ Power Brake Booster - Remove - Power Brake Booster Outlet Hose Replacement (With LWN, Booster to Reservoir) , or Power Brake Booster Outlet Hose Replacement (With LWN, Booster to Gear) , or Power Brake Booster Outlet Hose Replacement (Without LWN, Booster to Reservoir) , or Power Brake Booster Outlet Hose Replacement (Without LWN, Booster to Gear)

  4. GM4626285Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster Outlet Hose- Booster to Reservoir (2) @ Power Brake Booster - Remove - Power Brake Booster Outlet Hose Replacement (With LWN, Booster to Reservoir) , or Power Brake Booster Outlet Hose Replacement (With LWN, Booster to Gear) , or Power Brake Booster Outlet Hose Replacement (Without LWN, Booster to Reservoir) , or Power Brake Booster Outlet Hose Replacement (Without LWN, Booster to Gear)

  5. GM4855105Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    It is not necessary to disconnect the brake pipes from the master cylinder.

    Brake Master Cylinder(1) - Reposition away Brake Master Cylinder Replacement 

  6. GM4855839Courtesy of GENERAL MOTORS COMPANY

    Brake Pedal Position Sensor(1) - Remove - Brake Pedal Position Sensor Replacement

  7. GM4855304Courtesy of GENERAL MOTORS COMPANY

    Brake Pedal Push Rod Retainer Bolt (1) - Remove

  8. Brake Pedal Push Rod Retainer (2) - Remove
  9. Brake Pedal Push Rod (3) - Disconnect
  10. GM4855680Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster Nut(1) - Remove[4x]

  11. GM4855800Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster(1) - Remove

  12. Power Brake Booster Gasket (2) - Remove
  13. Inspect the power brake booster gasket, discard if damaged.