Removal Procedure
- Prepare the brake system control module for removal with Service Programming System (SPS) and follow the on-screen instructions.
- Instrument Panel Lower Trim Panel Insulator - Left Side - Remove - Instrument Panel Lower Trim Panel Insulator Replacement - Left Side
- Brake Pedal Position Sensor - Remove - Brake Pedal Position Sensor Replacement
- CAUTION:
Do not apply brake pedal when Brake Master Cylinder Pushrod is not connected to the brake pedal. This action can bend a Brake Master Cylinder Pushrod requiring a NEW Brake Master Cylinder be installed.
Disengage the brake master cylinder push rod (2) from the brake pedal push rod retainer (3) by pulling the brake pedal (1) rearwards.
- Remove and DISCARD the brake pedal push rod retainer (3).
- Secure the brake pedal towards the driver seat in the rearmost position.
Front Compartment Rear Access Cover (2) - Remove - Front Compartment Rear Access Cover Replacement
Battery (1) - Remove - Battery Replacement
Battery Tray (1) - Remove - Battery Tray Replacement
- Electrical Connector @ Brake Fluid Level Sensor - Disconnect
- Electrical Connector @ Brake System Control Module - Disconnect
- Remove and properly dispose of the brake fluid in the brake master cylinder reservoir.
- NOTE:
Label the brake pipes to ensure they are re-installed in the correct ports of the brake pressure modulator valve.
Front and Rear Brake Front Pipe Nut (1) - Remove [4x]
- Cap the front and rear brake front pipes to prevent brake fluid loss and contamination.
- Plug the brake pressure modulator valve inlet ports to prevent brake fluid loss and contamination.
Front Brake Pipe Fitting Bolt (1) - Remove
- Front Brake Pipe Bracket (2) - Reposition
Brake Master Cylinder Bracket Nut (1) - Remove [3x]
Brake Master Cylinder Assembly (1) - Remove
- Transfer components as necessary.
Brake Master Cylinder Bolt (2) - Remove [3x]
- Brake Master Cylinder Bracket (1) - Remove and DISCARD