LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2019 >> Cruze Premier, 4D Hatchback >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Brake, Accelerator, and Clutch Pedal Replacement >> Removal Procedure

Removal Procedure

WARNING:

Refer to Brake Fluid Irritant Warning .

  1. Dash Upper Extension Panel Opening Cover Replacement - Remove
  2. GM3650415Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank Clip (2) - Remove

  3. Hang out the radiator surge tank (1) without disconnecting the hoses and lay down carefully.
  4. GM3650405Courtesy of GENERAL MOTORS COMPANY

    Disconnect the electrical connector. (1)

  5. Remove the brake fluid return hose (3) from the brake fluid reservoir (4).
  6. Brake Fluid Return Hose (3) - Remove
  7. GM3707210Courtesy of GENERAL MOTORS COMPANY

    If equipped, disconnect the power brake booster vacuum pipe (2) from the power brake booster.

  8. If equipped, disconnect the power brake booster vacuum pipe (2) from the power brake booster vacuum pipe retainer (1)
  9. GM3655404Courtesy of GENERAL MOTORS COMPANY

    If equipped, disconnect the power brake booster vacuum pipe sensor connector (3) from the power brake booster vacuum pipe sensor.

  10. If equipped, disconnect the power brake booster vacuum pipe (4) from the power brake booster vacuum pipe retainer (1).
  11. If equipped, disconnect the power brake booster vacuum pipe sensor (2) from the power brake booster.
  12. GM3650413Courtesy of GENERAL MOTORS COMPANY

    Remove the power brake booster bolts (1).

  13. GM3701804Courtesy of GENERAL MOTORS COMPANY

    Remove the brake pressure module valve bracket bolt (1) from the brake pressure module valve bracket (2).

  14. GM3701807Courtesy of GENERAL MOTORS COMPANY

    Disconnect the 3 brake pressure pipes (1) from the brake pipe retainer (2)

  15. GM3686965Courtesy of GENERAL MOTORS COMPANY

    Clutch Actuator Cylinder Pipe Retainer (1) - Remove

  16. Clutch Actuator Cylinder Pipe (2) - Remove
  17. GM3650408Courtesy of GENERAL MOTORS COMPANY

    Pull the power brake booster carefully to front and remove the 3 brake, accelerator, and clutch pedal nuts (1).

  18. Steering Column Lower Trim Cover Replacement - Remove.
  19. Lock the steering column.
  20. Battery Negative Cable Disconnection and Connection - Disconnect
  21. Floor Front Air Outlet Duct Replacement - Left Side - Remove
  22. Disconnect the intermediate steering shaft from the power steering. Refer to Intermediate Steering Shaft Replacement .
  23. Remove the steering column without removing the steering wheel. Refer to Steering Column Replacement .
  24. Accelerator Pedal Replacement - Remove
  25. Brake Pedal Position Sensor Replacement - Remove
  26. GM3650403Courtesy of GENERAL MOTORS COMPANY

    Remove the guide element (1) and (2) from the brake, accelerator, and clutch pedal assembly (arrows).

  27. GM3650406Courtesy of GENERAL MOTORS COMPANY

    Remove the 4 brake pedal bracket bolts (1) from the tie bar.

  28. Separate the wiring harness from the brake, accelerator, and clutch pedal assembly.
  29. NOTE:

    Protect interior against draining brake fluid from clutch master cylinder.

  30. Remove the brake, accelerator, and clutch pedal assembly.
  31. GM3650409Courtesy of GENERAL MOTORS COMPANY

    Disconnect the brake pedal push rod (1) from the brake pedal (2). Press the 2 tabs of the click fit connector (3) together and pull the brake pedal a bit to facilitate the removal.

  32. GM3650410Courtesy of GENERAL MOTORS COMPANY

    Remove and DISCARD the click fit connector (1).

  33. NOTE:

    Protect interior against draining brake fluid from clutch master cylinder.

  34. Remove the brake, accelerator, and clutch pedal assembly.
  35. GM4280510Courtesy of GENERAL MOTORS COMPANY

    Disconnect the clutch pedal (3) from the clutch master cylinder rod (2), using DT-6202-B  Pliers (1).

  36. GM3686956Courtesy of GENERAL MOTORS COMPANY

    Turn the clutch master cylinder clockwise to disconnect the clutch master cylinder from the brake, accelerator, and clutch pedal assembly.