LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2019 >> Cruze Premier, 4D Hatchback >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Brake, Accelerator, and Clutch Pedal Replacement >> Installation Procedure

Installation Procedure

  1. GM3686957Courtesy of GENERAL MOTORS COMPANY

    Turn the clutch master cylinder against clockwise to tighten the clutch master cylinder to the brake, accelerator, and clutch pedal assembly.

  2. Connect the clutch pedal to the clutch master cylinder rod.
  3. GM4734323Courtesy of GENERAL MOTORS COMPANY

    Install the third-hand-feature (1) to the vehicle.

  4. NOTE:

    Protect interior against draining brake fluid from clutch master cylinder.

  5. Position the brake, accelerator and clutch pedal assembly to the vehicle.
  6. GM3650410Courtesy of GENERAL MOTORS COMPANY

    Install the NEW click fit connector (1) to the brake pedal.

  7. GM3650409Courtesy of GENERAL MOTORS COMPANY

    Connect the brake pedal push rod (1) to the brake pedal (2).

  8. Install the wiring harness to brake, accelerator and clutch pedal assembly.
  9. GM4090991Courtesy of GENERAL MOTORS COMPANY

    Install the 2 third hand features (arrows) to the brake and accelerator pedal assembly (2).

  10. Bolt (1) - Loosely install [4x]
  11. Connect the clutch pedal to the clutch master cylinder rod.
  12. GM3650406Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Tighten the 4 brake pedal bracket bolts (1) to 22 N.m (16 lb ft).

  13. Brake Pedal Position Sensor Replacement - Install
  14. Accelerator Pedal Replacement - Install
  15. Floor Front Air Outlet Duct Replacement - Left Side - Install
  16. Steering Column Replacement - Install
  17. Install the intermediate steering shaft to the power steering. Refer to Intermediate Steering Shaft Replacement .
  18. GM3650408Courtesy of GENERAL MOTORS COMPANY

    Install the 3 brake pedal bracket nuts (1) and tighten to 22 N.m (16 lb ft).

  19. GM3686965Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Clutch actuator cylinder front pipe must engage noticeably.

    Clutch Actuator Cylinder Pipe (2) - Install

  20. Clutch Actuator Cylinder Pipe Retainer (1) - Install
  21. GM3701807Courtesy of GENERAL MOTORS COMPANY

    Connect the 3 brake pressure pipes (1) from the brake pipe retainer (2)

  22. GM3701804Courtesy of GENERAL MOTORS COMPANY

    Install the brake pressure module valve bracket bolt (1) to the brake pressure module valve bracket (2) and tighten to 20 N.m (15 lb ft).

  23. GM3650413Courtesy of GENERAL MOTORS COMPANY

    Install the 2 power brake booster bolts (1) to the power brake booster and tighten to 19 N.m (14 lb ft).

  24. GM3707210Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure all passages of the vacuum pipe are clean and free of debris prior to installation.

    If equipped, connect the power brake booster vacuum pipe (2) to the power brake booster.

  25. If equipped, connect the power brake booster vacuum pipe (2) to the power brake booster vacuum pipe retainer (1)
  26. GM3655404Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure all passages of the vacuum pipe are clean and free of debris prior to installation.

    If equipped, connect the power brake booster vacuum pipe sensor (2) to the power brake booster.

  27. If equipped, connect the power brake booster vacuum pipe sensor connector (3) to the power brake booster vacuum pipe sensor.
  28. If equipped, connect the power brake booster vacuum pipe (4) to the power brake booster vacuum pipe retainer (1).
  29. GM3650405Courtesy of GENERAL MOTORS COMPANY

    Install the brake fluid level indicator switch plug (1) to the brake fluid level indicator switch (2).

  30. Install the brake fluid return hose (3) to the brake fluid reservoir (4).
  31. GM3650415Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank (1) - Install

  32. Radiator Surge Tank Clip (2) - Install
  33. Dash Upper Extension Panel Opening Cover Replacement - Install
  34. Battery Negative Cable Disconnection and Connection - Connect
  35. Steering Column Lower Trim Cover Replacement - Install
  36. Learn the brake pedal position sensor. Refer to Control Module References .
  37. Learn the clutch pedal position sensor. Refer to Control Module References .