Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Verify the conditions listed below do not exist:
- Loose clamps, cracks or other damage in the air intake system.
- Collapsed or restricted intake duct system.
- Air flow restrictions, including the air filter.
- Air leaks between the turbocharger and the intake air flow valve, including the charge air cooler assembly, refer to Charge Air Cooler Diagnosis (Leak Test)Charge Air Cooler Diagnosis (Smoke Test)
- Leaks at the positive crankcase ventilation (PCV) heater to air cleaner outlet duct interface.
- Missing, restricted or leaking exhaust components including the EGR valve, refer to Symptoms - Engine Exhaust .
- Loose or incorrect installation of any components.
- Aftermarket components.
- Incorrect fuel content or contamination, refer to Contaminants-in-Fuel Diagnosis .
- If any condition is found
Repair the condition or replace the component as necessary.
- Go to next step: If no condition is found
- Verify the conditions listed below do not exist:
- Damaged turbocharger.
- Debris in the turbocharger.
- Sticking or obstructed turbocharger vanes.
- Damaged or restricted turbocharger vane control actuator.
- If any condition is found
Repair the condition or replace the component as necessary.
- Go to next step: If no condition is found
- Disconnect the vacuum source from the Q41 Turbocharger Vane Position Control Solenoid Valve.
- Connect the EN-23738-A
Mityvac to the Q41 Turbocharger Vane Position Control Solenoid Valve vacuum supply hose. Engine running, verify the vacuum is greater than -50 kPa (-7.25 PSI).
- If -50 kPa (-7.25 PSI) or less
Inspect the vacuum supply hose and filter for a leak or restriction. If the supply hose is normal, replace the vacuum pump.
- Go to next step: If greater than -50 kPa (-7.25 PSI)
- If -50 kPa (-7.25 PSI) or less
- Connect the vacuum source to the Q41 Turbocharger Vane Position Control Solenoid Valve. Connect the EN-23738-A Mityvac to the Q41 Turbocharger Vane Position Control Solenoid Valve vacuum port on the Q41 Turbocharger Vane Position Control Solenoid Valve.
- Engine running, command the Turbocharger Vane Position to 5% with a scan tool. Verify the vacuum is between 0 to -40 kPa (0 to - 5.8 PSI).
- If greater than -40 kPa (-5.8 PSI)
Replace the Q41 Turbocharger Vane Position Control Solenoid Valve.
- Go to next step: If between 0 to -40 kPa (-5.8 PSI)
- If greater than -40 kPa (-5.8 PSI)
- Command the Turbocharger Vane Position ON with a scan tool. Verify the vacuum is greater than -50 kPa (-7.25 PSI).
- If -50 kPa (-7.25 PSI) or less
Replace the Q41 Turbocharger Vane Position Control Solenoid Valve.
- Go to next step: If greater than -50 kPa (-7.25 PSI)
- If -50 kPa (-7.25 PSI) or less
- Inspect the turbocharger oil supply lines for a restriction.
- If any restrictions are present
Repair or replace as necessary.
- Go to next step: If no restrictions are present
- If any restrictions are present
- Replace the turbocharger.