Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
- You must perform the Circuit/System Verification before proceeding with the Circuit/System Testing.
- You must perform the Diagnostic Repair Verification after completing the Circuit/System Testing.
- Verify none of the following conditions exist:
- A dirty or deteriorating air filter element
- A leaking, loose, disconnected, or cracked positive crankcase ventilation (PCV) valve, pipe, or seal
- A loose or disconnected charge air cooler hose or pipe
- A restricted or collapsed air intake duct
- A misaligned or damaged air intake duct
- Any objects blocking the air inlet probe of the Mass Air Flow/Intake Air Temperature sensor
- Any contamination or debris on the sensing elements in the probe of the Mass Air Flow/Intake Air Temperature sensor
- A cracked or damaged mass air flow sensor housing
- Any water intrusion in the induction system
- Any snow or ice build-up at the air cleaner, mass air flow sensor, charge air cooler, or manifold absolute pressure sensor, in cold climates
- An intake manifold leak
- A manifold absolute pressure sensor seal that is leaking, missing, or damaged
- An Intake Manifold Resonator with a leaking seal, or a cracked or broken housing
- A restriction in the exhaust system. Refer to Restricted Exhaust .
- A leak in the exhaust system. Refer to Exhaust Leakage .
- If a condition exists
Repair as necessary.
- Go to next step: If no condition exists
- Engine idling at operating temperature, command the EGR Valve to 0% with a scan tool.
- Verify the Induction System Leak Indication parameter is between 0.75:1 and 1.25:1 for at least 10 s.
- If not stable or between 0.75:1 and 1.25:1 after 10 s
- Verify the Q14 Exhaust Gas Recirculation Valve is in the closed position, by visual inspection. Refer to Exhaust Gas Recirculation Valve Replacement
.
- If the Q14 Exhaust Gas Recirculation Valve is not closed.
Replace the Q14 Exhaust Gas Recirculation Valve and gaskets.
- If the Q14 Exhaust Gas Recirculation Valve is closed.
- If the Q14 Exhaust Gas Recirculation Valve is not closed.
- Test the charge air cooler system and air inlet system for leaks. Perform the Charge Air Cooler Diagnosis (Leak Test)Charge Air Cooler Diagnosis (Smoke Test)
.
- If a condition exists.
Repair or replace the component as necessary.
- If a condition exists.
- Go to next step: If stable and between 0.75:1 and 1.25:1 after 10 s
- Ignition Off and all systems Off. Disconnect the harness connector at the B75C Multifunction Intake Air Sensor.
- Test for less than 5 Ω between the ground circuit terminal 7 and ground.
- If 5 Ω or greater
- Disconnect the sensor chassis ground.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the chassis ground connection.
- Go to next step: If less than 5 Ω
- Ignition On, verify a test lamp illuminates between the voltage supply circuit terminal 5 and ground.
- If the test lamp does not illuminate
- Ignition Off, remove the test lamp, and disconnect harness connector X2 at the K20 Engine Control Module.
- Test for infinite resistance between the voltage supply circuit, and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance.
- Test for less than 2 Ω in the voltage supply circuit, end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- Go to next step: If the test lamp illuminates
- Ignition On, test for 4.8 - 5.2 V between the signal circuit terminal 6 and ground.
- If less than 4.8 V
- Ignition Off, disconnect the harness connector X1 at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition Off, disconnect harness connector X1 at the K20 Engine Control Module.
- Ignition On.
- Test for less than 1 V between the signal circuit terminal 6 and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
NOTE:If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Go to next step: If between 4.8 - 5.2 V
- Ignition Off, connect the leads of the EL-38522-A
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal 6 at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522-A
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Duty Cycle switch to 50% (Normal)
- Frequency switch to 5 KHz
- Engine idling.
- Verify the scan tool MAF Sensor parameter is between 4, 950 - 5, 050 Hz.
- If not between 4, 950 - 5, 050 Hz.
Replace the K20 Engine Control Module.
- Go to next step: If between 4, 950 - 5, 050 Hz.
- If not between 4, 950 - 5, 050 Hz.
- Replace the B75C Multifunction Intake Air sensor.