LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2017 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 64 (Engine Mechanical - 1.6L (LWC)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Buick Cascada, 2018 Buick Cascada, and 2017 Buick Cascada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the throttle body. Refer to Throttle Body Assembly Replacement .
  3. GM3213261

    Disconnect the booster vacuum pipe (1) from the intake manifold (2).

  4. GM3011730
    WARNING:

    Refer to Diesel/Gasoline Vapors Warning .

    Disconnect the fuel vent pipe (1) from the evaporative emission canister purge solenoid valve (2). Refer to Plastic Collar Quick Connect Fitting Service .

  5. Close the vents with the EN - 6015  plugs.
  6. GM3213262

    Disconnect the intake air pressure/temperature sensor wiring harness plug (1).

  7. Disconnect the evaporative emission canister purge solenoid valve wiring harness plug (2).
  8. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  9. Disconnect the charge air bypass valve wiring harness plug (5).
  10. Unclip the 3 wiring harness retainers (4, 6).
  11. Unclip the charge air bypass valve tube (3).
  12. GM3213263

    Remove the charge air bypass valve hose clamp (2).

  13. Remove the charge air bypass valve hose (3) from the charge air bypass valve - intake manifold (1).
  14. Lower the vehicle.
  15. GM2949003
    NOTE:

    The bolts remains at the intake manifold.

    Remove the 7 intake manifold bolts (1) from the cylinder head.

  16. GM2911709

    Remove the intake manifold (1).

  17. Remove and DISCARD the intake manifold seal (2).
  18. Disassemble the intake manifold. Refer to Intake Manifold Disassemble .