Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the exhaust camshaft position actuator adjuster (2).
- Mind the camshaft pin (1), the exhaust camshaft position actuator adjuster does fit in only one position.
- Install the exhaust camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).CAUTION: Refer to Fastener Caution .
- Tighten the exhaust camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059
meter.CAUTION: Refer to Torque-to-Yield Fastener Caution .
- Install the intake camshaft position actuator adjuster (1).
- Mind the camshaft pin (2), the intake camshaft position actuator adjuster does fit in only one position.
- Install the intake camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).
- Tighten the intake camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059
meter.CAUTION: Refer to Torque-to-Yield Fastener Caution .
- Install the camshaft timing chain to the camshaft position actuator adjuster.
- Ensure that the self-made colored links (1, 2) match to the marks on the camshaft position adjuster actuators.
- Install the timing chain tensioner (1).
- Install the 2 timing chain tensioner bolts (2) and tighten to 10 N.m (89 lb in).
- Push the timing chain guide - left side (2) in the direction of the arrow.
- Remove the 2 mm drill bit or equivalent (3) from the tensioner (1).
- Loosen the EN-51148 holding tool bolts (2, 3, 4).
- Remove the EN-51148 holding tool (1).
- Install the upper timing chain guide (1).
- Install the upper timing chain guide bolts (2) and tighten to 7 N.m (62 lb in).
- Check the position of the crankshaft, camshaft and camshaft position actuator adjuster.
- Raise the vehicle.
- Turn crankshaft 720 degrees in the direction of engine rotation by the crankshaft balancer absorber bolt.
- Adjust the engine to cylinder 1 top death center (TDC) of combustion stroke. Set crankshaft in direction of engine rotation until the markings (2) and (3) line up. Rotate at the crankshaft balancer absorber bolt (1).
- Install the EN-51148
holding tool (1) to camshafts and to the cylinder head.
- Tighten the bolt (3) in the middle.
- Tighten the 2 outer bolts (2, 4).
- If EN-51148 holding tool can be installed, the engine timing is properly adjusted.
- Remove the middle bolt (3) and the 2 outer bolts (2, 4) and remove the EN-51148 holding tool (1).
- Install the upper engine front cover. Refer to Engine Front Cover Replacement - Upper
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Front Wheelhouse Liner - Right Side - Remove Front Wheelhouse Liner Replacement
- Install the camshaft cover. Refer to Camshaft Cover Replacement