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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Camshaft Position Actuator Adjuster Replacement >> Installation Procedure

Installation Procedure

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  1. Install the exhaust camshaft position actuator adjuster (2).
    Fig 1: Exhaust Camshaft Position Actuator
    GM2968114Courtesy of GENERAL MOTORS COMPANY
  2. Mind the camshaft pin (1), the exhaust camshaft position actuator adjuster does fit in only one position.
  3. Install the exhaust camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).
    CAUTION: Refer to Fastener Caution .
  4. Tighten the exhaust camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059  meter.
  5. Install the intake camshaft position actuator adjuster (1).
    Fig 2: Intake Camshaft Position Actuator
    GM2968115Courtesy of GENERAL MOTORS COMPANY
  6. Mind the camshaft pin (2), the intake camshaft position actuator adjuster does fit in only one position.
  7. Install the intake camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).
  8. Tighten the intake camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059  meter.
  9. Install the camshaft timing chain to the camshaft position actuator adjuster.
    Fig 3: Camshaft Position Actuator Adjuster Marks
    GM3216240Courtesy of GENERAL MOTORS COMPANY
  10. Ensure that the self-made colored links (1, 2) match to the marks on the camshaft position adjuster actuators.
  11. Install the timing chain tensioner (1).
    Fig 4: Timing Chain Tensioner
    GM2968109Courtesy of GENERAL MOTORS COMPANY
  12. Install the 2 timing chain tensioner bolts (2) and tighten to 10 N.m (89 lb in).
  13. Push the timing chain guide - left side (2) in the direction of the arrow.
    Fig 5: Timing Chain Guide And Tensioner
    GM2968108Courtesy of GENERAL MOTORS COMPANY
  14. Remove the 2 mm drill bit or equivalent (3) from the tensioner (1).
  15. Loosen the EN-51148  holding tool bolts (2, 3, 4).
    Fig 6: Identifying Camshaft Holding Tool Bolts
    GM2968105Courtesy of GENERAL MOTORS COMPANY
  16. Remove the EN-51148  holding tool (1).
  17. Install the upper timing chain guide (1).
    Fig 7: Upper Timing Chain Guide
    GM2969141Courtesy of GENERAL MOTORS COMPANY
  18. Install the upper timing chain guide bolts (2) and tighten to 7 N.m (62 lb in).
  19. Check the position of the crankshaft, camshaft and camshaft position actuator adjuster.
  20. Raise the vehicle.
    1. Turn crankshaft 720 degrees in the direction of engine rotation by the crankshaft balancer absorber bolt.
    2. Adjust the engine to cylinder 1 top death center (TDC) of combustion stroke. Set crankshaft in direction of engine rotation until the markings (2) and (3) line up. Rotate at the crankshaft balancer absorber bolt (1).
      Fig 8: Crankshaft Balancer Alignment Marks
      GM3213250Courtesy of GENERAL MOTORS COMPANY
    3. Install the EN-51148  holding tool (1) to camshafts and to the cylinder head.
      Fig 9: Identifying Camshaft Holding Tool Bolts
      GM2968105Courtesy of GENERAL MOTORS COMPANY
      1. Tighten the bolt (3) in the middle.
      2. Tighten the 2 outer bolts (2, 4).
    4. If EN-51148  holding tool can be installed, the engine timing is properly adjusted.
    5. Remove the middle bolt (3) and the 2 outer bolts (2, 4) and remove the EN-51148  holding tool (1).
  21. Install the upper engine front cover. Refer to Engine Front Cover Replacement - Upper 
  22. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement 
  23. Front Wheelhouse Liner - Right Side - Remove Front Wheelhouse Liner Replacement
  24. Install the camshaft cover. Refer to Camshaft Cover Replacement