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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine Controls And Fuel - 1.8L (LKN) - Repair Instructions) >> Repair Instructions >> Exhaust Gas Recirculation Cooler Replacement >> Installation Procedure

Installation Procedure

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  1. Exhaust Gas Recirculation Valve Inlet Gasket (2) - Install
    Fig 1: Exhaust Gas Recirculation Cooler
    GM4334359Courtesy of GENERAL MOTORS COMPANY
  2. Exhaust Gas Recirculation Pipe Gasket (3) - Install
  3. Exhaust Gas Recirculation Cooler (1) - Install
  4. Exhaust Gas Recirculation Valve Inlet Bolt (1) - Install and tighten [3x] 25 N.m (18 lb ft)
    Fig 2: Exhaust Gas Recirculation Valve Inlet Bolt
    GM4334302Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
  5. Exhaust Gas Recirculation Pipe Bolt (2) - Install and tighten [2x] 10 N.m (89 lb in)
    Fig 3: Exhaust Gas Recirculation Cooler Bolt
    GM4332492Courtesy of GENERAL MOTORS COMPANY
  6. Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten [2x] 25 N.m (18 lb ft)
  7. Retainer (2) - Install
    Fig 4: Electrical Connector
    GM4332481Courtesy of GENERAL MOTORS COMPANY
  8. Electrical Connector (1) - Connect
  9. Exhaust Gas Recirculation Cooler Inlet Pipe - Install Exhaust Gas Recirculation Cooler Inlet Pipe Replacement 
  10. Exhaust Gas Recirculation Cooler Outlet Pipe - To Fuel Heater Return Hose - Install Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Fuel Heater Return Hose) Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Intake Manifold) 
  11. Catalytic Converter Heat Shield - Install Catalytic Converter Heat Shield Replacement (LKN)
    Fig 5: Catalytic Converter Heat Shield Nut
    GM4295421Courtesy of GENERAL MOTORS COMPANY
  12. Exhaust Gas Recirculation Cooler Temperature Sensor Bracket - Install Exhaust Gas Recirculation Cooler Temperature Sensor Bracket Replacement 
  13. Exhaust Gas Recirculation Cooler Temperature Sensor - Position 1 - Install Exhaust Gas Recirculation Cooler Temperature Sensor Replacement - Position 1 
    Fig 6: Exhaust Gas Recirculation Cooler Temperature Sensor - Position 1
    GM4332113Courtesy of GENERAL MOTORS COMPANY
  14. Intake Manifold Cover - Install Intake Manifold Cover Replacement