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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Module Replacement (Cell Battery 4) >> Installation Procedure

Installation Procedure

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  1. Cell Battery Module (1) - Install
    Fig 1: Cell Battery Module
    GM4332084Courtesy of GENERAL MOTORS COMPANY
  2. Battery Hold Down Retainer (1) - Install
    Fig 2: Battery Hold Down Retainer
    GM4332083Courtesy of GENERAL MOTORS COMPANY
  3. Battery Hold Down Bolt (2) - Install and tighten [2x] 9 N.m (80 lb in)
    CAUTION: Refer to Fastener Caution
  4. High Voltage Battery Interface Control Module (1) - Install
    Fig 3: High Voltage Battery Interface Control Module
    GM4332081Courtesy of GENERAL MOTORS COMPANY
  5. Connect the ribbon connector. (1)
    Fig 4: Ribbon Connector
    GM4332076Courtesy of GENERAL MOTORS COMPANY
  6. Electrical Connector - (1) Connect
    Fig 5: Battery Vent Tube
    GM4332078Courtesy of GENERAL MOTORS COMPANY
  7. Battery Vent Tube (2) - Connect
  8. Retainer Clip (3) - Engage
  9. High Voltage Bus Bar (2) - Install
    Fig 6: High Voltage Bus Bar Fastener
    GM4332071Courtesy of GENERAL MOTORS COMPANY
  10. High Voltage Bus Bar Fastener (1) - Install and tighten [2x] 9 N.m (80 lb in)
  11. Perform Hybrid/EV battery cell balancing, refer to Hybrid/EV Battery Cell Balancing 
  12. Battery Cooling Air Inlet Duct - Front (2) - Install
    Fig 7: Battery Cooling Air Inlet Duct -- Front
    GM4325512Courtesy of GENERAL MOTORS COMPANY
  13. Battery Cooling Air Inlet Duct - Rear (1) - Install
    Fig 8: Battery Cooling Air Inlet Duct -- Rear
    GM4325438Courtesy of GENERAL MOTORS COMPANY
  14. Battery Hold Down Retainer - Right Side Panel (3) - Install Battery Hold Down Retainer Replacement (Right Side Panel) 
    Fig 9: Wiring Harness Retainer
    GM4325406Courtesy of GENERAL MOTORS COMPANY
  15. Battery Hold Down Retainer - Left Side Panel (3) - Install Battery Hold Down Retainer Replacement (Left Side Panel) 
    Fig 10: Battery Hold Down Retainer -- Left Side Panel
    GM4325362Courtesy of GENERAL MOTORS COMPANY
  16. Battery Cover - Front (3) - Install Battery Cover Replacement (Front Panel) 
    Fig 11: Battery Cover -- Front
    GM4325172Courtesy of GENERAL MOTORS COMPANY
  17. Battery Cover - Back (2) - Install Battery Cover Replacement (Back Panel) 
    Fig 12: Battery Cover -- Back
    GM4323859Courtesy of GENERAL MOTORS COMPANY
  18. High Voltage Battery Tray Reinforcement - Right Side (1) - Install High Voltage Battery Tray Reinforcement Replacement (Right Side) 
    Fig 13: High Voltage Battery Tray Reinforcement -- Right Side
    GM4322220Courtesy of GENERAL MOTORS COMPANY
  19. High Voltage Battery Tray Reinforcement - Left Side (1) - Install High Voltage Battery Tray Reinforcement Replacement (Left Side) 
    Fig 14: High Voltage Battery Tray Reinforcement -- Left Side
    GM4321622Courtesy of GENERAL MOTORS COMPANY
  20. High Voltage Battery (1) - Install High Voltage Battery Replacement and Shipping Preparation 
    Fig 15: High Voltage Battery
    GM4321377Courtesy of GENERAL MOTORS COMPANY
  21. Enable the high voltage system. Refer to High Voltage Enabling