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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Cooling Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Disable the high voltage system. Refer to High Voltage Disabling 
  2. High Voltage Battery (1) - Remove High Voltage Battery Replacement and Shipping Preparation 
    Fig 1: High Voltage Battery
    GM4321377Courtesy of GENERAL MOTORS COMPANY
  3. High Voltage Battery Tray Reinforcement - Left Side (1) - Remove High Voltage Battery Tray Reinforcement Replacement (Left Side) 
    Fig 2: High Voltage Battery Tray Reinforcement -- Left Side
    GM4321622Courtesy of GENERAL MOTORS COMPANY
  4. High Voltage Battery Tray Reinforcement - Right Side (1) - Remove High Voltage Battery Tray Reinforcement Replacement (Right Side) 
    Fig 3: High Voltage Battery Tray Reinforcement -- Right Side
    GM4322220Courtesy of GENERAL MOTORS COMPANY
  5. Battery Cover - Front (3) - Remove Battery Cover Replacement (Front Panel) 
    Fig 4: Battery Cover -- Front
    GM4325172Courtesy of GENERAL MOTORS COMPANY
  6. Battery Cover - Back (2) - Remove Battery Cover Replacement (Back Panel) 
    Fig 5: Battery Cover -- Back
    GM4323859Courtesy of GENERAL MOTORS COMPANY
  7. Battery Hold Down Retainer - Right Side Panel (3) - Remove Battery Hold Down Retainer Replacement (Right Side Panel) 
    Fig 6: Wiring Harness Retainer
    GM4325406Courtesy of GENERAL MOTORS COMPANY
  8. Battery Hold Down Retainer - Left Side Panel (3) - Remove Battery Hold Down Retainer Replacement (Left Side Panel) 
    Fig 7: Battery Hold Down Retainer -- Left Side Panel
    GM4325362Courtesy of GENERAL MOTORS COMPANY
  9. Battery Cooling Air Inlet Duct - Front (2) - Remove
    Fig 8: Battery Cooling Air Inlet Duct -- Front
    GM4325512Courtesy of GENERAL MOTORS COMPANY
    NOTE: Take care not to damage duct seal (1) when removing.
  10. Battery Cooling Air Inlet Duct - Rear (1) - Remove
    Fig 9: Battery Cooling Air Inlet Duct -- Rear
    GM4325438Courtesy of GENERAL MOTORS COMPANY
    NOTE: Take care not to damage duct seal (2), when removing.
  11. Cell Battery Vent Tube (3) - Remove Cell Battery Vent Tube Replacement 
    Fig 10: Cell Battery Vent Tube Grommet
    GM4325250Courtesy of GENERAL MOTORS COMPANY
  12. Auxiliary Battery Negative Cable (4) - Remove Auxiliary Battery Cable Replacement 
    Fig 11: Auxiliary Battery Negative Cable
    GM4328261Courtesy of GENERAL MOTORS COMPANY
  13. Remove cell battery modules 1 thru 4. Refer to Cell Battery Module Replacement (Cell Battery 4) Cell Battery Module Replacement (Cell Battery 3) Cell Battery Module Replacement (Cell Battery 2) Cell Battery Module Replacement (Cell Battery 1) 
  14. Cell Battery Cooling Manifold (1) - Remove
    Fig 12: Cell Battery Cooling Manifold
    GM4335693Courtesy of GENERAL MOTORS COMPANY