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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Cooling Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Cell Battery Cooling Manifold (1) - Install
    Fig 1: Cell Battery Cooling Manifold
    GM4335693Courtesy of GENERAL MOTORS COMPANY
  2. Install cell battery modules 1 thru 4. Refer to Cell Battery Module Replacement (Cell Battery 4) Cell Battery Module Replacement (Cell Battery 3) Cell Battery Module Replacement (Cell Battery 2) Cell Battery Module Replacement (Cell Battery 1) 
  3. Cell Battery Vent Tube (3) - Install Cell Battery Vent Tube Replacement 
    Fig 2: Cell Battery Vent Tube Grommet
    GM4325250Courtesy of GENERAL MOTORS COMPANY
  4. Auxiliary Battery Negative Cable (4) - Install Auxiliary Battery Cable Replacement 
    Fig 3: Auxiliary Battery Negative Cable
    GM4328261Courtesy of GENERAL MOTORS COMPANY
  5. Battery Cooling Air Inlet Duct - Front (2) - Install
    Fig 4: Battery Cooling Air Inlet Duct -- Front
    GM4325512Courtesy of GENERAL MOTORS COMPANY
  6. Battery Cooling Air Inlet Duct - Rear (1) - Install
    Fig 5: Battery Cooling Air Inlet Duct -- Rear
    GM4325438Courtesy of GENERAL MOTORS COMPANY
  7. Battery Hold Down Retainer - Right Side Panel (3) - Install Battery Hold Down Retainer Replacement (Right Side Panel) 
    Fig 6: Wiring Harness Retainer
    GM4325406Courtesy of GENERAL MOTORS COMPANY
  8. Battery Hold Down Retainer - Left Side Panel (3) - Install Battery Hold Down Retainer Replacement (Left Side Panel) 
    Fig 7: Battery Hold Down Retainer -- Left Side Panel
    GM4325362Courtesy of GENERAL MOTORS COMPANY
  9. Battery Cover - Front (3) - Install Battery Cover Replacement (Front Panel) 
    Fig 8: Battery Cover -- Front
    GM4325172Courtesy of GENERAL MOTORS COMPANY
  10. Battery Cover - Back (2) - Install Battery Cover Replacement (Back Panel) 
    Fig 9: Battery Cover -- Back
    GM4323859Courtesy of GENERAL MOTORS COMPANY
  11. High Voltage Battery Tray Reinforcement - Right Side (1) - Install High Voltage Battery Tray Reinforcement Replacement (Right Side) 
    Fig 10: High Voltage Battery Tray Reinforcement -- Right Side
    GM4322220Courtesy of GENERAL MOTORS COMPANY
  12. High Voltage Battery Tray Reinforcement - Left Side (1) - Install High Voltage Battery Tray Reinforcement Replacement (Left Side) 
    Fig 11: High Voltage Battery Tray Reinforcement -- Left Side
    GM4321622Courtesy of GENERAL MOTORS COMPANY
  13. High Voltage Battery (1) - Install High Voltage Battery Replacement and Shipping Preparation 
    Fig 12: High Voltage Battery
    GM4321377Courtesy of GENERAL MOTORS COMPANY
  14. Enable the high voltage system. Refer to High Voltage Enabling