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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Hybrid/EV Energy Storage System) >> Repair Instructions >> 300-Volt Battery Positive and Negative Cable Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Disable the high voltage system. Refer to High Voltage Disabling 
  2. Rear Compartment Side Trim Panel (1) - Remove Rear Compartment Side Trim Replacement - Left Side (Without HP4)Rear Compartment Side Trim Replacement - Left Side (With HP4)
    Fig 1: Rear Compartment Side Trim Panel
    GM4291720Courtesy of GENERAL MOTORS COMPANY
  3. Battery Distribution Fuse Block Cover (1) - Remove
    Fig 2: Battery Distribution Fuse Block Cover
    GM4262102Courtesy of GENERAL MOTORS COMPANY
  4. Battery Positive Cable Nut (2) - Remove
    Fig 3: Battery Positive Cable Nut
    GM4290847Courtesy of GENERAL MOTORS COMPANY
  5. Battery Positive Cable (1) - Remove
  6. Battery Positive Cable Retainer (3) - Disengage [3x]
  7. Battery Positive Cable Retainer (1) - Disengage [2x]
    Fig 4: Battery Positive Cable Retainer
    GM4290849Courtesy of GENERAL MOTORS COMPANY
    NOTE: Seat back removed to show location of retainers.
  8. High Voltage Battery Positive and Negative Cable Cover (2) - Remove High Voltage Battery Positive and Negative Cable Cover Replacement 
    Fig 5: High Voltage Battery Positive and Negative Cable Cover
    GM4291023Courtesy of GENERAL MOTORS COMPANY
  9. Electrical Connector (1) - Disconnect [3x]
    Fig 6: High Voltage Battery Positive And Negative Cable Insulators
    GM4291056Courtesy of GENERAL MOTORS COMPANY
  10. Remove the high voltage battery positive and negative cable insulators. (2)
  11. Retainer (1) - Disengage [5x]
    Fig 7: Retainer
    GM4291095Courtesy of GENERAL MOTORS COMPANY
  12. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  13. Fuel Tank (1) - Remove Fuel Tank Replacement
    Fig 8: Fuel Tank
    GM4239886Courtesy of GENERAL MOTORS COMPANY
  14. Pass-through Grommet Fastener (1) - Remove [2x]
    Fig 9: Pass-through Grommet Fastener
    GM4291111Courtesy of GENERAL MOTORS COMPANY
  15. Pass-through Grommet (2) - Remove
  16. High Voltage Battery Positive and Negative Cable Retainer Bolt (1) - Remove [2x]
    Fig 10: High Voltage Battery Positive and Negative Cable Retainer Bolt
    GM4291126Courtesy of GENERAL MOTORS COMPANY
  17. Underbody Rear Air Deflector (2) - Remove Underbody Rear Air Deflector Replacement - Left Side (XFE)
    Fig 11: Underbody Rear Air Deflector - Left Side (XFE)
    GM4212746Courtesy of GENERAL MOTORS COMPANY
  18. High Voltage Battery Positive and Negative Cable Retainer Nut (2) - Remove [2x]
  19. High Voltage Battery Positive and Negative Cable Retainer Nut (1) - Remove [2x]
    Fig 12: High Voltage Battery Positive and Negative Cable Retainer Nut
    GM4291131Courtesy of GENERAL MOTORS COMPANY
  20. Cradle Brace - Left Side (3) - Remove Front Cradle Brace Replacement
    Fig 13: Front Cradle Brace
    GM4235439Courtesy of GENERAL MOTORS COMPANY
  21. High Voltage Battery Positive and Negative Cable Retainer Nut (1) - Remove [5x]
    Fig 14: Remove High Voltage Battery Positive and Negative Cable Retainer Nut
    GM4291137Courtesy of GENERAL MOTORS COMPANY
  22. Drive Motor Power Inverter Module Shield Nut (1) - Remove
    Fig 15: T6 Power Inverter Module 56-Way Connector Cover
    GM4291141Courtesy of GENERAL MOTORS COMPANY
  23. Drive Motor Power Inverter Module Shield Bolt (3) - Remove [3x]
  24. Drive Motor Power Inverter Module Shield (2) - Remove
  25. Electrical Connector (1) - Disconnect
    Fig 16: Electrical Connector
    GM4291183Courtesy of GENERAL MOTORS COMPANY
  26. Drive Motor Power Inverter Module Shield Bolt (1) - Remove [4x]
    Fig 17: Drive Motor Power Inverter Module Shield Bolt
    GM4291185Courtesy of GENERAL MOTORS COMPANY
  27. Drive Motor Power Inverter Module Shield (2) - Remove
  28. Electrical Connector - Disconnect [2x]
    Fig 18: Electrical Connector
    GM4291689Courtesy of GENERAL MOTORS COMPANY
  29. Battery Distribution Fuse Block Cover (1) - Remove
    Fig 19: Battery Distribution Fuse Block Cover
    GM4279407Courtesy of GENERAL MOTORS COMPANY
  30. Battery Positive Cable Nut (1) - Remove
    Fig 20: Battery Positive Cable Nut
    GM4279374Courtesy of GENERAL MOTORS COMPANY
  31. Battery Positive Cable (2) - Remove
  32. Electronic Brake Module with Brake Pressure Modulator Valve - Remove Electronic Brake Control Module with Brake Pressure Modulator Valve Replacement
  33. Battery Positive Cable Retainer Nut (1) - Remove
    Fig 21: Battery Positive Cable Retainer Nut
    GM4291490Courtesy of GENERAL MOTORS COMPANY
  34. Retainer (2) - Disengage [2x]
  35. With the aid of a second technician, remove the high voltage battery positive and negative cable, along with the battery positive cable, from the vehicle. (1)
    Fig 22: High Voltage Battery Positive And Negative Cable
    GM4291575Courtesy of GENERAL MOTORS COMPANY
    NOTE: Note the location and routing of the wiring harness to ensure proper reinstallation.
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