Circuit/System Verification
WARNING: This page is about a different variant/trim than selected.
- Vehicle in Service Mode.
- Verify that DTC P0AD9, P0ADB, P0ADC, P0ADD, P0ADF, P0AE0, P0AE4, P0AE6, P0AE7 or P1EC0 is not set. is not set.
- If any of the DTCs are set
Refer to Circuit/System Testing.
- If none of the DTCs are set
- If any of the DTCs are set
- Verify that DTC P0AA1 and/or P0AA4 is set without any of the above Contactor Control Circuit DTCs.
- If the DTC is set
Replace the A28 Hybrid/EV Battery Contactor Assembly.
- If the DTC is not set
- If the DTC is set
- Verify that DTC P0C78 is not set.
- If the DTC is set
Refer to DTC P0C78 or P3061
- If the DTC is not set
- If the DTC is set
- Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.NOTE: The following setup steps must be performed exactly in order to exercise the contactors.
- OPEN the driver door using outside door handle. Leave driver door OPEN.
- PRESS and HOLD the brake pedal.NOTE: The brake pedal must remain depressed throughout the remainder of the contactor steps.
- Command the Hybrid/EV Battery Contactors ALL OPEN with a scan tool.NOTE: DO NOT press the power button and enter Vehicle in Service Mode.
- Disconnect the S15 Manual Service Disconnect.
- Command the Hybrid/EV Battery Negative Contactor between CLOSED and ALL OPEN with a scan tool while listening for the contactor to open.NOTE: DO NOT use the scan tool Release Control button to turn OFF any of the contactors. Once the Release Control button is pushed the Circuit/System Verification will need to be restarted from the beginning.
- Verify the Hybrid/EV Battery Negative Contactor is heard opening.NOTE: It is normal for the contactors to only make noise while opening.
- If the Hybrid/EV Battery Negative Contactor operation cannot be heard
Refer to Circuit/System Testing.
- If the Hybrid/EV Battery Negative Contactor operation is heard
- If the Hybrid/EV Battery Negative Contactor operation cannot be heard
- Command the Hybrid/EV Battery Positive Contactor between CLOSED and ALL OPEN with a scan tool while listening for the contactor to open.
- Verify the Hybrid/EV Battery Positive Contactor is heard opening.
- If the Hybrid/EV Battery Positive Contactor operation cannot be heard
Refer to Circuit/System Testing.
- If the Hybrid/EV Battery Positive Contactor operation is heard
- If the Hybrid/EV Battery Positive Contactor operation cannot be heard
- Command the Hybrid/EV Battery Precharge Contactor between CLOSED and ALL OPEN with a scan tool while listening for the contactor to open.
- Verify the Hybrid/EV Battery Precharge Contactor is heard opening.
- If the Hybrid/EV Battery Precharge Contactor operation cannot be heard
Refer to Circuit/System Testing.
- If the Hybrid/EV Battery Precharge Contactor operation is heard
- If the Hybrid/EV Battery Precharge Contactor operation cannot be heard
- All OK.