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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions - On Vehicle >> Camshaft Cover Replacement >> Installation Procedure

Installation Procedure

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  1. Camshaft Cover Gasket (1) - Install
    Fig 1: Camshaft Cover Gasket
    GM4244908Courtesy of GENERAL MOTORS COMPANY
    NOTE: Install a NEW gasket.
    NOTE: Add 14 mm bead of sealant at right and left T-Joint where front cover meets head and at rear of camshaft cover right and left T-Joint where vacuum pump bolts on.
  2. Camshaft Cover (3) - Install
    Fig 2: Camshaft Cover Bolt
    GM4244907Courtesy of GENERAL MOTORS COMPANY
  3. Camshaft Cover Bolt (1, 2) - Loosely install
    NOTE: Ensure the long camshaft cover bolts (2) are installed in the correct positions.
  4. Tighten the camshaft cover bolts in sequence to 10 N.m (89 lb in).
    Fig 3: Camshaft Cover Bolt Tightening Sequence
    GM2726754Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
  5. Camshaft Cover Heat Shield Replacement  - Install
  6. Inspect the O-ring and replace if necessary. (3)
    Fig 4: PCV Valve
    GM4240190Courtesy of GENERAL MOTORS COMPANY
    NOTE: Always ensure the PCV hose fitting O-Ring seal (3) is free of cuts or abrasions each time the fitting is attached to the turbocharger.
  7. Positive Crankcase Ventilation Hose Fitting (2) - Connect
  8. Positive Crankcase Ventilation Hose Fitting Bolt (1) - Install and tighten 8 N.m (71 lb in)
  9. Camshaft Position Actuator Exhaust Solenoid Valve Replacement - Install
  10. Camshaft Position Actuator Intake Solenoid Valve Replacement - Install
  11. Install the engine oil level indicator.
  12. Turbocharger Heat Shield Replacement  - Install
  13. Turbocharger Coolant Return Pipe Replacement (LTG) - Install
  14. Engine Coolant Air Bleed Pipe Replacement (LTG) - Install
  15. Positive Crankcase Ventilation Tube @ Air Cleaner Outlet Duct - Connect Plastic Collar Quick Connect Fitting Service
  16. Vacuum Pump Replacement - Install
  17. Ignition Coil Replacement - Install