LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2016 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement (LKW) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2015 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement (LKW) .
  2. Remove the PCV pipe (1). Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (LKW) .
    Fig 1: PCV Pipe
    GM2815534Courtesy of GENERAL MOTORS COMPANY
  3. Remove the rear brake vacuum pipe (1). Refer to Power Brake Booster Vacuum Rear Pipe Replacement (LKW) .
    Fig 2: Brake Vacuum Pipe
    GM2815535Courtesy of GENERAL MOTORS COMPANY
  4. Evaporative Emission Canister Purge Solenoid Valve Replacement (LKW) »Remove (1)
    Fig 3: EVAP Canister Valve
    GM2726730Courtesy of GENERAL MOTORS COMPANY
  5. Remove the throttle body. Refer to Throttle Body Assembly Replacement (LKW) .
  6. Remove the fuel pump. Refer to Fuel Pump Replacement .
  7. Disconnect electrical connectors as necessary.
  8. Unclip the retainers attaching the fuel injector harness to the intake manifold and reposition the harness.
  9. Remove the upper intake bolts (1).
    Fig 4: Intake Bolts
    GM2815536Courtesy of GENERAL MOTORS COMPANY
  10. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  11. Remove the lower intake manifold bolt (1).
  12. Lower the vehicle.
  13. Remove the intake manifold (2) from the vehicle.
  14. Remove the intake manifold gasket (1) and DISCARD.
    Fig 5: Intake Manifold Gasket
    GM2815742Courtesy of GENERAL MOTORS COMPANY
  15. For intake manifold cleaning and inspection. Refer to Intake Manifold Cleaning and Inspection .
scientia non olet · About LEMON Manuals