Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement (1.8L LUW) and Air Cleaner Assembly Replacement (1.8L LWE) .
- Remove the 2 timing belt upper front cover bolts (2).
- Remove the timing belt upper front cover (1).
- Remove the camshaft cover. Refer to Camshaft Cover Replacement .
- Remove the 2 camshaft position actuator solenoid valve. Refer to Camshaft Position Actuator Solenoid Valve Replacement .
- Remove the drive belt. Refer to Drive Belt Replacement .
- Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
- Set the crankshaft balancer in direction of engine rotation until the markings (1) line up with the cylinder 1 at TDC.
- Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement (Automatic Transmission) and Crankshaft Balancer Replacement (Manual Transmission) .
- Remove the EN-6625 locking device.
- Remove the 4 lower timing belt cover bolts (2).
- Remove the lower timing belt cover (1).
- Lower the vehicle.
- Prepare the right half of the EN-6340
locking tool.
NOTE: The right half of the EN-6340 locking tool can be recognized by the lettering "right", arrow, on the tool.
- Remove the 2 bolts (2).
- Remove the front panel (1) from the EN-6340 locking tool - right.
- Install the EN-6340
locking tool into the camshaft adjusters.
- Install the EN-6340
locking tool - left (1) into the camshaft adjusters as shown.NOTE: The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of EN-6340 locking tool - left during this process but must be somewhat above as shown.
- Install EN-6340
locking tool - right (2) into the camshaft adjusters as shown.NOTE: The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right.
- Install the EN-6340
locking tool - left (1) into the camshaft adjusters as shown.
- Apply tension to the timing belt tensioner (2) in the direction of the arrow, using an allen key (1).
- Install the EN-6333 pin (3).
- Remove and DISCARD the timing belt idler pulley bolt (1).
- Remove the timing belt idler pulley (2).
- Remove the timing belt (1).
NOTE: Note the direction of the belt, if the timing belt will be reused.
- Remove and DISCARD the timing belt tensioner bolt (3).
- Remove the timing belt tensioner (2).
- Set the crankshaft against engine rotation to 60 degrees (a) before TDC. Use the EN-45059 meter and the crankshaft balancer bolt.
- Remove the crankshaft sprocket (1).
NOTE: Some engine oil will run out of the camshaft and the camshaft position actuator adjuster. That is the reason for the removal of the whole timing assembly.
- Lower the vehicle.
- Turn the camshaft by the hexagon until the groove on the end of the camshafts is horizontal.
NOTE: Note the arrows.
- Install the EN-6628-A locking tool (1).
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Place a collecting basin underneath the vehicle.
- Remove the camshaft position actuator adjuster closure bolt (1) of the intake camshaft position actuator adjuster and/or the exhaust camshaft position actuator adjuster (3).
- Remove and DISCARD the intake camshaft position actuator adjuster bolt and/or the exhaust camshaft position actuator adjuster bolt (2).NOTE: A second technician is required.NOTE: Use an appropriate open-end wrench in order to counterhold the camshaft hexagon. A thin cross-section wrench is required for a better fit. The usage of EN-6628-A locking tool is for the camshaft adjustment to prevent misalignment of the camshafts. The wrench is required to counterhold the camshafts during bolt torque procedure.
- Remove the intake camshaft position actuator adjuster and/or the exhaust camshaft position actuator adjuster (3).