Circuit/System Verification
WARNING: This page is about a different variant/trim than selected.
- Ignition On.
- Verify DTCs P0101, P0191, P0400, P0401, P0402, P0420, P1043, P1044, P1048, P1049, P11CB, P11CC, P11DB, P11DC, P140B, P140C, P202E, P2047, P2048, P2049, P204B, P204C, P204D, P204F, P205B, P205C, P025D, P208A, P208B, P208D, P20A0, P20A2, P20A3, P20E8, P20E9, P2200, P2201, P2202, P2203, P2205, P2209, P229E, P229F, P22A0, P22A1, P22A3, P22A7, P2413, PC29D or PC29E are not set.
- If any of the DTCs are set
Refer to Diagnostic Trouble Code (DTC) List - Vehicle .
- If none of the DTCs are set
- If any of the DTCs are set
- Verify none of the conditions listed below do not exist with the diesel oxidizing catalyst (DOC) or NOx sensors, SCR system and DPF:
- Physical damage or alterations
- Internal rattles caused by a damaged catalyst substrate
- Exhaust system leaks-Refer to Exhaust Leakage .
- Loose B195 NOx sensors or B131 Exhaust Gas Temperature sensors
- If a condition is exists
Repair as necessary.
- If no condition exists
- Verify the reductant is not contaminated. Refer to Contaminants-in-Diesel Exhaust Fluid Diagnosis .
- If contaminated
Repair as necessary.
- If not contaminated
- If contaminated
- Verify the fuel is not contaminated or the fuel quality is poor-Refer to Contaminants-in-Fuel Diagnosis .
- If contaminated or poor quality
Repair as necessary.
- If not contaminated or poor quality
- If contaminated or poor quality
- Remove the Q61 Emission Reduction Fluid Injector from the exhaust pipe leaving the reductant line and electrical connector connected. Place the injector into a suitable container.
- Ignition On.
- Command the Reductant System Leak Test On with a scan tool. Allow the pressure to build for at least 2 minutes. The first 60 s, the system performs a system purge.
- Verify there are no leaks in the reductant lines or injector.
- If a condition is found
Repair as necessary
- If no condition is found
- If a condition is found
- Verify the scan tool Reductant Pressure sensor parameter is between 400-650 kPa (58-94 psi).NOTE: You may have to allow the reductant pump to build pressure for at least 2 minutes.
- If not between 400-650 kPa (58-94 psi)
Refer to DTC P208B .
- If between 400-650 kPa (58-94 psi)
- If not between 400-650 kPa (58-94 psi)
- Verify the Reductant Injection Quantity Test passes when commanded On with a scan tool.
- If the test does not pass
Repair as instructed per the Reductant Injection Quantity Test then continue to the next step.
- If the test passes
- If the test does not pass
- Verify none of the conditions listed below exist:
- Leaking fuel injectors-Refer to Fuel Injector Balance Test with GDS 2 .
- Engine oil consumption-Refer to Oil Consumption Diagnosis .
- Engine coolant consumption-Refer to Coolant in Combustion Chamber .
- Engine mechanical condition-Refer to Symptoms - Engine Mechanical .
- If a condition exists
Repair as necessary.
- If no condition exists
- Verify the Reductant Fluid Quality Test passes when commanded On with a scan tool.NOTE: The reductant fluid quality test may need to be performed 3 times to complete this step.
- If the first test failed
- Perform the Diesel Particulate Filter (DPF) Service Regeneration with a scan tool.
- Verify the scan tool EGT Sensor 1 and EGT Sensor 2 are between 250-700°C (482-1292°F) after the EGT temperatures have stabilized.
- If less than 250°C (482°F) or greater than 700°C (1292°F), verify the conditions listed below do not exist and repair as necessary:
- Induction system leaks - Refer to Induction System Smoke Test in Charge Air Cooler Diagnosis (Induction System Air Leak Test) , Charge Air Cooler Diagnosis (Induction System Smoke Test) and Charge Air Cooler Diagnosis .
- High sulfur content fuel.
- If between 250-700°C (482-1292°F)
- Verify the scan tool EGT 2 temperature is greater than EGT 1.NOTE: The EGT temperatures should stabilize during the service regeneration.
- If EGT 2 temperature is less than EGT 1 temperature, replace the DOC.
- If EGT 2 temperature is greater than EGT 1
- Idle engine for 15 min.
- Ignition Off and all vehicle systems Off. It may take up to 2 min for all vehicle systems to power down.
- Drive the vehicle for 25 min.WARNING: Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.NOTE: Do not turn the ignition off prior to performing the following Reductant Fluid Quality Test.
- Repeat the Reductant Fluid Quality Test.
- If the second test failed
- Ignition Off and all vehicle systems Off. It may take up to 5 min for all vehicle systems to power down. Immediately following the key cycle, repeat the Reductant Fluid Quality Test, for a third time.
- If the third test failed
- Drive the vehicle and perform a heavy acceleration followed by a zero throttle deceleration.
- Verify the scan tool parameters listed below return to less than 5 ppm.
- NOx Sensor 1 NOx Concentration
- NOx Sensor 2 NOx Concentration
- If 5 ppm or greater, replace the appropriate B195 Nitrogen Oxide Sensor.
- If less than 5 ppm, replace the SCR.
- If the test passes
- All OK.