Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Verify the conditions listed below do not exist:
- Induction/charge air cooler system leaks. Refer to Charge Air Cooler Diagnosis (Induction System Air Leak Test) , Charge Air Cooler Diagnosis (Induction System Smoke Test) and Charge Air Cooler Diagnosis - Induction System Smoke Test.
- Collapsed or restricted intake duct system.
- Air flow restrictions, including the air filter.
- Leaks at the positive crankcase ventilation (PCV) heater to air cleaner outlet duct interface.
- Splits, kinks or improper connections at the vacuum hoses.
- Vacuum leaks.
- Missing, restricted or leaking exhaust components. Refer to Symptoms - Engine Exhaust .
- Loose or incorrect installation of any components.
- Aftermarket components.
- Incorrect fuel content.
- Damaged turbocharger vane control solenoid.
- Damaged or restricted turbocharger vane control actuator.
- If a condition is found
Repair or replace the affected component as necessary.
- If no condition is found
- Disconnect the vacuum supply hose from the Q41 Turbocharger Vane Position Control Solenoid Valve and connect the GE 23738-A to the hose.
- Engine running, verify the vacuum is greater than 50 kPa (14.8 in. Hg.).
- If 50 kPa (14.8 in. Hg.) or less
- Verify the conditions listed below do not exist:
- Vacuum tank filter restriction or damage.
- Vacuum tank leak or damage.
- If a condition is found repair or replace the component as necessary.
- If no condition is found, replace the vacuum pump.
- If greater than 50 kPa (14.8 in. Hg.)
- Ignition OFF, reconnect the vacuum supply hose to the Q41 Turbocharger Vane Position Control Solenoid Valve.
- Engine running, verify the Turbocharger Vane Position Sensor is greater than 95% when commanding the Turbocharger Vane Position Solenoid Valve ON with a scan tool.
- If 95% or less
Replace the Q41 Turbocharger Vane Position Control Solenoid Valve.
- If greater than 95%
- If 95% or less
- Verify the Turbocharger Vane Position Sensor is less than 5% when commanding the Turbocharger Vane Position Solenoid Valve OFF with a scan tool.
- If 5% or greater
Replace the Q41 Turbocharger Vane Position Control Solenoid Valve.
- If less than 5%
- If 5% or greater
- Inspect the turbocharger oil supply lines for a leak or restriction.
- If any leaks or restrictions are found
Repair or replace the oil supply lines as necessary.
- If no leaks or restrictions are found
- If any leaks or restrictions are found
- Verify the conditions listed below do not exist:
- Damaged turbocharger.
- Debris in the turbocharger.
- Sticking or obstructed turbocharger vanes.
Refer to Turbocharger Cleaning and Inspection .
- If a condition exists
Repair the condition or replace the component as necessary.
- If none of the conditions exist
- Replace the turbocharger.