Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
- You must perform the Circuit/System Verification before proceeding with the Circuit/System Testing.
- You must perform the Diagnostic Repair Verification after completing the Circuit/System Testing.
- Verify the integrity of the entire air induction system by verifying that none of the following conditions exist:
- A dirty or deteriorating air filter element
- A leaking, loose, disconnected or cracked positive crankcase ventilation (PCV) valve, pipe or seal
- Improper operation of the PCV system
- A loose, disconnected or inoperative PCV heater
- A loose or disconnected charge air cooler hose or pipe
- A restricted or collapsed air intake duct
- A misaligned or damaged air intake duct
- Any objects blocking the air inlet probe of the Mass Air Flow/Intake Air Temperature sensor
- Any contamination or debris on the sensing elements in the probe of the Mass Air Flow/Intake Air Temperature sensor
- A cracked or damaged mass air flow sensor housing
- Any water intrusion in the induction system
- Any snow or ice build-up at the air cleaner, mass air flow or manifold absolute pressure sensors in cold climates
- An intake manifold leak
- A manifold absolute pressure sensor seal that is leaking, missing or damaged
- An Intake Manifold Resonator with a leaking seal or a cracked or broken housing
- Any leaks or restrictions in the exhaust system. Refer to Symptoms - Engine Exhaust .
- If a condition exists
Repair as necessary.
- If no condition exists
- Engine idling at operating temperature.
- Command the EGR solenoid to 0% with a scan tool.
- Observe the Induction System Leak Indication parameter for 10 s. Verify the parameter stabilizes after 10 s and is between 0.80:1 and 1.20:1.
- Slowly increase the engine speed until reaching WOT.
- Verify the Induction System Leak Indication parameter stabilizes after 10 s and is between 0.80:1 and 1.20:1.
- If not stable after 10 s and between 0.80:1 and 1.20:1.
Test the charge air cooler system and air inlet system for leaks.
- If stable after 10 s and between 0.80:1 and 1.20:1.
- Verify the exhaust gas recirculation valve is in the closed position, by visual inspection. Refer to Exhaust Gas Recirculation Pipe Replacement
.
- If the exhaust gas recirculation valve is not closed.
Replace the exhaust gas recirculation valve and gaskets.
- If the exhaust gas recirculation valve is closed.
- If the exhaust gas recirculation valve is not closed.
- Engine idling, at operating temperature.
- Command the EGR solenoid to 0% with a scan tool.
- Observe the Induction System Leak Indication parameter for 10 s. Verify the parameter stabilizes after 10 s and is between 0.80:1 and 1.20:1.
- Slowly increase the engine speed until reaching wide open throttle (WOT).
- Verify the Induction System Leak Indication parameter stabilizes after 10 s and is between 0.80:1 and 1.20:1.
- If not stable after 10 s and between 0.80:1 and 1.20:1.
Test the charge air cooler system and air inlet system for leaks.
- If stable after 10 s and between 0.80:1 and 1.20:1.
- Verify the exhaust gas recirculation valve is in the closed position, by visual inspection. Refer to Exhaust Gas Recirculation Pipe Replacement
.
- If the exhaust gas recirculation valve is not closed.
Replace the exhaust gas recirculation valve and gaskets.
- If the exhaust gas recirculation valve is closed.
- If the exhaust gas recirculation valve is not closed.
- Ignition OFF, disconnect the harness connector at the B75C Multifunction Intake Air sensor.
- Test for less than 2 Ω between the ground circuit terminal 4 and ground.
- If 2 Ω or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω replace the K20 Engine Control Module.
- If less than 2 Ω
- Ignition ON, verify a test lamp illuminates between the ignition voltage circuit terminal 5 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for less than 2 Ω in the ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for infinite resistance between the ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for greater than 2 Ω between the ignition voltage circuit terminal 5 and ground.
- If less than 2 Ω, repair the short to ground on the circuit.
- If greater than 2 Ω, test all the components connected to the circuit and repair or replace as necessary.
- If the test lamp illuminates
- Ignition ON, test for 4.8-5.2 V between the signal circuit terminal 3 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.NOTE: If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 4.8-5.2 V
- Ignition OFF, connect the leads of the EL-38522-A
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal 3 at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522-A
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Duty Cycle switch to 50% (Normal)
- Frequency switch to 5 KHz
- Engine idling.
- Verify the scan tool MAF Sensor parameter is between 4, 950-5, 050 Hz.
- If not between 4, 950-5, 050 Hz.
Replace the K20 Engine Control Module.
- If between 4, 950-5, 050 Hz.
- If not between 4, 950-5, 050 Hz.
- Test or replace the B75C Multifunction Intake Air sensor.