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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Hydraulic Brake System) >> Repair Instructions >> Power Vacuum Brake Booster Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the engine OFF, apply and release the brake pedal several times until the pedal becomes firm to deplete the power vacuum brake booster vacuum reserve.
  2. Remove the battery tray. Refer to Battery Tray Replacement .
  3. Disconnect the power vacuum brake booster vacuum sensor electrical connector, if equipped.
  4. Fig 1: Power Brake Booster Vacuum Sensor And Hose Assembly
    GM2771949Courtesy of GENERAL MOTORS COMPANY
  5. If equipped, remove the power vacuum brake booster vacuum sensor (1) from the power vacuum brake booster.
  6. Fig 2: Power Brake Booster Vacuum Check Valve
    GM2512974Courtesy of GENERAL MOTORS COMPANY
  7. If equipped, remove the power brake booster vacuum check valve (1) from the power vacuum brake booster.
  8. Remove the driver side instrument panel knee bolster. Refer to Instrument Panel Knee Bolster Replacement (Encore)Instrument Panel Knee Bolster Replacement (Trax) .
  9. Fig 3: Brake Booster Pushrod And Brake Pedal
    GM2539396Courtesy of GENERAL MOTORS COMPANY
  10. Compress the tabs on the top and bottom of the brake booster pushrod retainer (1) and lift the brake pedal (2) rearward to disconnect the brake pedal from the power brake booster pushrod.
  11. Inspect the brake booster pushrod retainer for damage and replace, if necessary.
  12. Remove the master cylinder. Refer to Master Cylinder Replacement .
  13. Fig 4: Front & Rear Brake Pipe Fittings
    GM2495352Courtesy of GENERAL MOTORS COMPANY
  14. If equipped with antilock brakes, disconnect the front and rear brake pipe fittings (1) from the brake pressure modulator valve (BPMV). Refer to Brake Pressure Modulator Valve Replacement .
  15. Fig 5: Power Vacuum Brake Booster And Bolts
    GM2910027Courtesy of GENERAL MOTORS COMPANY
  16. Completely loosen the power vacuum brake booster bolts (1).
  17. Remove the power vacuum brake booster.
  18. Inspect the power vacuum brake booster gasket for damage and replace, if necessary.