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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Hydraulic Brake System) >> Repair Instructions >> Power Vacuum Brake Booster Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the power vacuum brake booster gasket, if removed.
  2. Fig 1: Power Vacuum Brake Booster And Bolts
    GM2910027Courtesy of GENERAL MOTORS COMPANY
  3. Install the power vacuum brake booster and bolts.
  4. CAUTION:

    Refer to Fastener Caution .

    NOTE:

    Do not over tighten the power vacuum brake booster bolts. If the power vacuum brake booster bolts are over tightened, the brake pedal may remain applied after a high pressure brake pedal application.

  5. Install the power vacuum brake booster bolts (1) and tighten to 19 N.m (14 lb ft).
  6. Fig 2: Front & Rear Brake Pipe Fittings
    GM2495352Courtesy of GENERAL MOTORS COMPANY
  7. If equipped with antilock brakes, connect the front and rear brake pipe fittings (1) to the BPMV. Refer to Brake Pressure Modulator Valve Replacement .
  8. Install the master cylinder. Refer to Master Cylinder Replacement .
  9. Fig 3: Power Brake Booster Vacuum Check Valve
    GM2512974Courtesy of GENERAL MOTORS COMPANY
  10. If equipped, install the power brake booster vacuum check valve (1) to the power vacuum brake booster.
  11. Fig 4: Power Brake Booster Vacuum Sensor And Hose Assembly
    GM2771949Courtesy of GENERAL MOTORS COMPANY
  12. If equipped, install the power vacuum brake booster vacuum sensor (1) to the power vacuum brake booster and connect the electrical connector.
  13. Fig 5: Brake Booster Pushrod And Brake Pedal
    GM2539396Courtesy of GENERAL MOTORS COMPANY
  14. Install the power brake booster pushrod retainer (1) to the power brake booster pushrod, if removed.
  15. NOTE:

    Ensure the power vacuum brake booster pushrod retainer is fully seated in the brake pedal arm.

  16. Position the brake pedal (2) to the power brake booster pushrod retainer and firmly seat the brake pedal to the retainer.
  17. Install the driver side instrument panel knee bolster. Refer to Instrument Panel Knee Bolster Replacement (Encore)Instrument Panel Knee Bolster Replacement (Trax) .
  18. Install the battery tray. Refer to Battery Tray Replacement .