Removal Procedure
- Open the hood.
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Set the engine to TDC. Refer to Camshaft Timing Chain Inspection .
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement .
- Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
- Disconnect all electrical connectors from the generator. Refer to Generator Replacement (1.4L LUV) .
- Fix the drive belt tensioner and remove the drive belt from crankshaft balancer, drive belt tensioner and air conditioning compressor. Refer to Drive Belt Replacement .
- Remove the air conditioning compressor bracket. Refer to Air Conditioning Compressor Bracket Replacement .
- Place a collecting basin underneath.
- Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement .
- Remove the oil pan. Refer to Oil Pan Replacement .
- Lower vehicle.
- Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side .
- Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
- Remove the generator from above. Refer to Generator Replacement (1.4L LUV) .
- Remove the water pump pulley and the water pump. Refer to Water Pump Replacement (1.4L LUV) .
- Remove the camshaft position actuator solenoid valves and disconnect electrical connectors. Refer to Camshaft Position Actuator Solenoid Valve Removal .
- Remove the camshaft position sensors. Refer to Camshaft Position Sensor Replacement .
- Loosen the camshaft sprocket bolts until the camshaft position exciter wheels are free rotatable. Refer to Camshaft Timing Chain Adjustment .
- Remove the 13 engine front cover bolts M6 (1).
- Remove the 2 engine front cover bolts M10 (2).
- Remove the engine front cover (3).
- Remove the camshaft timing chain. Refer to Camshaft Timing Chain Replacement .NOTE: Removal of timing chain is necessary to get access to engine front cover gasket.
- Remove the engine front cover gasket (1).
- Remove the intake and exhaust camshaft position sensors from the engine front cover. Refer to Engine Front Cover and Oil Pump Disassemble .