Removal Procedure
- Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Disconnect the heated oxygen sensor 1 wiring harness connector. Refer to Heated Oxygen Sensor Replacement - Sensor 1 .
- Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement (1.8L LUW and LWE) and Exhaust Manifold Heat Shield Replacement (1.4L LUV) .
- Loosen the three way warm up catalytic converter V-clamp bolt (2) so that the three way warm up catalytic converter V-clamp (1) can be removed from catalytic converter to turbocharger flange.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the engine front compartment insulator if equipped. Refer to Front Compartment Insulator Replacement
- Remove and DISCARD the 3 catalytic converter flange nuts (2).
WARNING: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.CAUTION: Do not bend the exhaust flex pipe more than 10 degrees in any direction. Bending of more than 10 degrees or twisting in a range of ±0.5 degrees will damage the exhaust flex decoupler.
- Remove the catalytic converter (3) from the three way warm up catalytic converter and hang aside.
- Remove the catalytic converter gasket (1).
- Remove the 2 three way warm up catalytic converter bracket nuts (1) and (2).
- Remove the three way warm up catalytic converter and the three way warm up catalytic converter to turbocharger seal ring.
- Remove the heated oxygen sensor 1 from the three way warm up catalytic converter. Refer to Heated Oxygen Sensor Replacement - Sensor 1 .