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Home >> Chevrolet >> 2014 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle >> Repair Instructions - On Vehicle >> Cylinder Head Replacement (LKW) >> Installation Procedure

Installation Procedure

  1. For cylinder head assemble. Refer to Cylinder Head Assemble (LKW) .
    2. Fig 1: Cylinder Head Gasket
    GM2726774Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not use any sealing material.

  2. Install the cylinder head gasket (3) to the block.
  3. Install the cylinder head (2). Ensure the number 1 cylinder is at top dead center (TDC). The key on the crankshaft should be on top in the 12 o'clock position.
    4. Fig 2: Cylinder Head Gasket And Cylinder Head
    GM2726776Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    NOTE:

    Always use NEW cylinder head bolts.

  4. Install the cylinder head bolts.
    1. Tighten the bolts in sequence to 30 N.m (22 lb ft).
    2. Tighten the bolts an additional 190 degrees in sequence using the EN 45059  meter.
    5. Fig 3: Camshaft Bearing Lower Cap
    GM3346176Courtesy of GENERAL MOTORS COMPANY
  5. Install the camshaft bearing lower cap.
  6. Install the exhaust valve rocker arm. Refer to Exhaust Valve Rocker Arm Replacement (LKW) .
  7. Install the intake valve rocker arm. Refer to Exhaust Valve Rocker Arm Replacement (LKW) .
  8. Install the exhaust manifold. Refer to Exhaust Manifold Replacement (LKW) .
  9. Install the intake manifold. Refer to Intake Manifold Replacement (LKW) .
  10. Refill the engine with NEW oil. Refer to Engine Oil and Oil Filter Replacement .
  11. Refill the coolant system. Refer to Cooling System Draining and Filling (Static) , Cooling System Draining and Filling (GE 47716) .
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