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Home >> Chevrolet >> 2013 >> Sonic RS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 1.8L (LUW, LWE)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement (LDE) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Clean the sealing surfaces.
  2. Install the NEW gasket.
    3. Fig 1: Intake Manifold And Bolts
    GM2026837Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  3. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to 20 N.m (15 lb ft).
    4. Fig 2: Transmission Rear Mount Bracket Through Bolt
    GM2503662Courtesy of GENERAL MOTORS COMPANY
  4. Install the NEW transmission rear mount to bracket through bolt (1) and tighten to 80 N.m (59 lb ft) plus 45-60 degrees.
  5. Install the generator. Refer to Generator Replacement (LUW) .
  6. Install the starter. Refer to Starter Replacement (LUW) .
  7. Install the front wheel drive shaft right side. Refer to Front Wheel Drive Shaft Replacement .
    8. Fig 3: Booster Vacuum Pipe
    GM2502359Courtesy of GENERAL MOTORS COMPANY
  8. Connect the booster vacuum pipe (1) to the intake manifold.
  9. Install the manifold absolute pressure sensor. Refer to Manifold Absolute Pressure Sensor Replacement .
    10. Fig 4: Evaporative Emission Canister Purge Solenoid Valve Bracket & Bolts
    GM2502356Courtesy of GENERAL MOTORS COMPANY
  10. Install the evaporative emission canister purge solenoid valve bracket (2).
  11. Install the evaporative emission canister purge solenoid valve bracket bolts (1) and tighten to 8 N.m (71 lb in).
  12. Connect the electrical connectors as necessary.
  13. Install the fuel injector rail. Refer to Fuel Injector Replacement .
    14. Fig 5: Evaporative Emission Canister Purge Solenoid Valve, Rubber Mounting And Intake Manifold
    GM2028169Courtesy of GENERAL MOTORS COMPANY
  14. Install the evaporative emission canister purge solenoid valve (1) and the rubber mounting to the intake manifold (2).
  15. Connect the pipes to the evaporative emission canister purge solenoid valve (1).
  16. Connect wiring harness as necessary.
  17. Install the throttle body assembly. Refer to Throttle Body Assembly Replacement .
  18. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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