Removal Procedure
- It Not necessary to remove the folding top cover to replace the headlinder.
- Remove the folding top frame from the vehicle. Refer to Folding Top Frame Replacement .
- Place the folding top on a clean and dry surface, with the folding top (1), top down on the surface.
- Remove the folding top quarter outer drain panel from the folding top frame. Refer to Folding Top Quarter Outer Drain Panel Replacement (December 2011 Without Drain Tubes) , Folding Top Quarter Outer Drain Panel Replacement (January 2012 With Drain Tubes) .
- Remove the folding top number 1 bow garnish molding. Do not remove the linkage. Refer to Folding Top Number 1 Bow Garnish Molding Replacement .
- Remove the headlinder (1) from the number 1 bow retainers (2) across the inner lower edge.
- Remove the screws (1) that attach the side flap (2) to the folding top side rail on the left and right side.
- Remove the flap (1) from the side of the folding top front top side rail.
- Remove the screws for the left and right side straps retaining the headlinder to the number 2 bow brackets.
- Remove the headlinder bead (1) from the retaining edge (2) of the number 5 bow.
To assist in the removal, use a plastic flat tool (3).
- Remove the headlinder bead (1) from the rear window bead retaining track (2).
To assist in the removal, use a plastic flat tool (3).
- Remove the electrical connectors (1) from the rear window defogger with harness.
- Lay the headlinder flaps inward to expose the rivets for the number 2 thru 4 bows on the left side (Driver Side).
- Place covers on both sides of the number 2 thru 4 bow track to protect them from metal shaving while drilling.
- Do this from the left side only, drill (1) out the two rivets (2) from the number 2 bow thru 4 bows to this dimension 4.79 mm (3/16 in) (10.9 mm (0.4.2 in), releasing the front top side rail from the bow.
- Pull the number 2 thru 4 bows loose from the folding top side rails.
- Remove the headliner and the folding top cover as follows:
- On the left side (Driver Side) ensure that all bows are loose from the folding top side rail.
- Pull the bead loose from the bows for both the headlinder and folding top cover.
NOTE:
The folding top latch actuator linkage is not serviceable. The folding top number 1 bow and latch actuator linkage MUST be replaced as an assembly.
NOTE:
The folding top frame must be removed from the vehicle to access the screws under the flaps.
NOTE:
The replacement rivets MUST be steel/stainless steel to prevent corrosion. Always check scale to size before drilling, Do Not over size the hole. If the rivet hole is drilled through apply a layer of cloth tape over the hole before reinstalling the top cover.