Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the engine to the frame.
- Install the engine mount lower retaining fasteners and tighten to 50 N.m (37 lb ft).
- With the aid of an assistant, carefully lower the body to the frame.
- Install the frame with the engine and radiator cooling module.
- Install the front frame mountings bolts and tighten to 160 N.m (118 lb ft).
- Install the rear frame mountings bolts and tighten to 240 N.m (177 lb ft).
- Connect the front lower control arm ball joints to the steering knuckles. Refer to Front Lower Control Rear Arm Replacement .
- Connect the rear lower control arm ball joints to the steering knuckles. Refer to Front Lower Control Front Arm Replacement .
- Connect the outer tie rod ends to the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement .
- Connect the intermediate shaft to the steering gear. Refer to Intermediate Steering Shaft Replacement .
- Raise the vehicle.
- Remove the J 39580 from under the vehicle.
- Install the transmission. Refer to Transmission Replacement .
- Lower the vehicle.
- Install the front wheel and tire assemblies. Refer to Tire and Wheel Removal and Installation .
- Connect all necessary engine harness electrical connectors. Refer to Powertrain Component Views and Harness Routing Views .
- Connect the fuel feed line to the engine assembly.
- Connect the evaporator line to the engine assembly.
- Connect the air conditioning liquid line to the condenser assembly.
- Connect the heater core hose to the quick disconnect fittings on the engine.
- Connect the cables and harnesses to the underhood electrical center.
- Install the powertrain control module to the PCM bracket.
- Connect the positive cable to the jump start location.
- Install the front fascia. Refer to Intermediate Steering Shaft Replacement .
- Connect the engine to body ground wire to the engine assembly.
- Connect the air conditioning suction line to the cowl.
- Connect the cables and harnesses to the underhood electrical center.
- Install the air cleaner resonator outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Add engine coolant to the system. Refer to Cooling System Draining and Filling (LS3, L99 Static Fill) or Cooling System Draining and Filling (GE 47716) .
- Charge the A/C system. Refer to Refrigerant Recovery and Recharging .
- Install the engine cover. Refer to Engine Cover Replacement .
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
- Road test the vehicle when done.
CAUTION:
Refer to Fastener Caution
.