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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission - GETRAG 5 Speed) >> Repair Instructions - Off Vehicle >> Output Shaft Disassemble >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Illustrating Pressing Off 4th Driven Gear
    GM514840Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The 4th driven gear is a very tight press.
  1. Press off the 4th driven gear using the J 36513  (2) and the J 44378  (1). See Special Tools .
    2. Fig 2: View Of 3rd Driven Gear Removal
    GM514841Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The 3rd driven gear is a very tight press.
  2. Remove the 3rd driven gear using the J 36513  (2) and the J 44378  (1). See Special Tools .
    3. Fig 3: View Of 5th Gear & Caged Needle Bearings
    GM514842Courtesy of GENERAL MOTORS CORP.
  3. Remove the 5th gear (1) and the two caged needle bearings (2).
    4. Fig 4: View Of Removing Bearing Collar Using Press
    GM521646Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not contact the thrust washer under the reverse gear.
  4. Remove the bearing collar using the J 36513  (2), under the reverse gear, the J 44378  (1), and a hydraulic press. See Special Tools .
    5. Fig 5: Exploded View Of Reverse Gear Assembly
    GM514843Courtesy of GENERAL MOTORS CORP.
  5. Remove the following components as an assembly:
    1. The bearing collar (1)
    2. The 5th gear blocking ring (2)
    3. The 5th/Reverse synchronizer assembly (3)
    4. The reverse blocking ring (4)
    5. The reverse gear (5)
    6. The caged needle bearing (6)
    6. Fig 6: View Of Collar & Thrust Washer
    GM658873Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the J 36513  is not making contact with the pinion gear before pressing off the collar and thrust washer. See Special Tools .
  6. Remove the collar and the thrust washer using the J 44378  (1), the J 36513  (2), and a hydraulic press. See Special Tools .
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