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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission - GETRAG 5 Speed) >> Repair Instructions - Off Vehicle >> Differential Case Disassemble >> Disassembly Procedure

Disassembly Procedure

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    Fig 1: View Of Differential Ring Gear
    GM514852Courtesy of GENERAL MOTORS CORP.
  1. Remove the ten differential ring gear bolts from the differential case. Discard the bolts.
  2. Remove the differential ring gear from the differential case.
    3. Fig 2: View Of Left Differential Side Bearing Removal
    GM747508Courtesy of GENERAL MOTORS CORP.
  3. Remove the left differential side bearing using the J 44379  (2), the J 44381  (1), and a hydraulic press. See Special Tools . Discard the bearing.
    4. Fig 3: View Of Right Differential Side Bearing
    GM747506Courtesy of GENERAL MOTORS CORP.
  4. Remove the right differential side bearing from the differential case using the J 44379  (2), the J 44381  (1), and a hydraulic press. See Special Tools . Discard the bearing.
    5. Fig 4: View Of VSS Ring
    GM514854Courtesy of GENERAL MOTORS CORP.
  5. Remove the vehicle speed sensor (VSS) ring.
    6. Fig 5: Exploded View Of Pinion Assembly
    GM514857Courtesy of GENERAL MOTORS CORP.
  6. Remove the following parts from the differential case (7):
    • The snap rings (1)

      Discard the snap rings.

    • The pinion shaft (6)
    • The pinion gears (3)
    • The pinion gear thrust washers (2)
    • The side gears (5)
    • The side gear thrust washers (4)
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