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Home >> Chevrolet >> 2005 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 958 (Engine Mechanical - 3.6L - Repair Instructions - Off Vehicle (2 Of 3)) >> Repair Instructions - Off Vehicle (2 Of 3) >> Intake Manifold Assemble >> Upper Intake Manifold Assemble Procedure

Upper Intake Manifold Assemble Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Fuel Injector Sight Shield Ballstud
    GM1849031Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel injector sight shield ballstud and tighten to 10 N.m (89 lb in).
  2. Fig 2: Identifying Intake Manifold Tuning Valve O-Ring
    GM1849029Courtesy of GENERAL MOTORS CORP.
  3. Install a NEW intake manifold tuning valve O-ring.
  4. Fig 3: Identifying Intake Manifold Tuning Valve
    GM1849027Courtesy of GENERAL MOTORS CORP.
  5. Install the intake manifold tuning valve.
  6. Fig 4: Identifying Intake Manifold Tuning Valve Bolts
    GM1849026Courtesy of GENERAL MOTORS CORP.
  7. Install the intake manifold tuning valve bolts and tighten to 10 N.m (89 lb in).
  8. Fig 5: Identifying Throttle Body Gasket
    GM1849023Courtesy of GENERAL MOTORS CORP.
  9. Install the NEW throttle body gasket.
  10. Fig 6: Identifying Throttle Body
    GM1849022Courtesy of GENERAL MOTORS CORP.
  11. Install the throttle body.
  12. Fig 7: Identifying Throttle Body Bolts
    GM1849020Courtesy of GENERAL MOTORS CORP.
  13. Install the throttle body bolts and tighten to 10 N.m (89 lb in).
  14. Fig 8: Identifying MAP Sensor
    GM1849019Courtesy of GENERAL MOTORS CORP.
  15. Install the manifold absolute pressure (MAP) sensor.
  16. Fig 9: Identifying Manifold Absolute Pressure (MAP) Sensor Bolt
    GM1849024Courtesy of GENERAL MOTORS CORP.
  17. Install the MAP sensor bolt and tighten to 10 N.m (89 lb in).
  18. Fig 10: Identifying Fuel Rail Support Bracket
    GM1849018Courtesy of GENERAL MOTORS CORP.
  19. Install the fuel rail support bracket.
  20. Fig 11: Identifying Fuel Rail Support Bracket Bolt
    GM1849017Courtesy of GENERAL MOTORS CORP.
  21. Install the fuel rail support bracket bolt and tighten to 10 N.m (89 lb in).