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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1941 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement (Without RPO HP5) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Pedal Assembly And Nuts
    GM1874785Courtesy of GENERAL MOTORS CORP.
  1. Install the brake pedal assembly to the dash panel reinforcement plate.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the 2 nuts (1) and tighten to 25 N.m (18 lb ft).
    3. Fig 2: Brake Pedal Bracket Bolt
    GM1874784Courtesy of GENERAL MOTORS CORP.
  3. Install the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement .
  4. Install the brake pedal bracket bolt (1) and tighten to 25 N.m (18 lb ft).
  5. Connect the brake booster pushrod to the brake pedal pivot pin.
    6. Fig 3: Vacuum Brake Booster Pushrod Retainer
    GM1874783Courtesy of GENERAL MOTORS CORP.
  6. Install the brake booster pushrod retainer (1).

    Ensure the pushrod retainer is properly installed by rotating the retainer 360 degrees.

  7. Install the accelerator pedal position sensor. Refer to Accelerator Pedal with Position Sensor Assembly Replacement for the 2.4L engine, or Accelerator Pedal Position Sensor Replacement for the 3.5L engine, or Accelerator Pedal Position Sensor Replacement for the 3.6L engine.
  8. Install the stop lamp switch. Refer to Stop Lamp Switch Replacement .
  9. Install the driver knee bolster reinforcement. Refer to Driver Knee Bolster Reinforcement Replacement .
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