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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Steering Wheel & Steering Column) >> Removal & Installation >> Steering Shaft, Lower Bearing & Jacket - Assemble (Off Vehicle - Tilt) >> Assembly

Steering Shaft, Lower Bearing & Jacket - Assemble (Off Vehicle - Tilt): Assembly

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the centering sphere (1) with lithium grease.
  2. Install the centering sphere (1) and the joint preload spring (2) into J 41688  .
    Fig 1: Centering Sphere & Joint Preload Spring
    G01583017Courtesy of GENERAL MOTORS CORP.
  3. Compress the centering sphere and joint preload spring with J 41688  .
    Fig 2: Compressing Centering Sphere & Joint Preload Spring
    G01583018Courtesy of GENERAL MOTORS CORP.
  4. Install the upper shaft assembly.
  5. After the race and upper shaft assembly (1) is firmly attached to the centering sphere, rotate the shaft 90 degrees downward in order to lock the centering sphere in place.
    Fig 3: Upper Shaft Assembly
    G01583019Courtesy of GENERAL MOTORS CORP.
  6. Remove the centering sphere installer and the race and upper shaft assembly from the vise.
  7. Disassemble J 41688  by separating the base. After the tool is disassembled, remove the race and upper shaft from J 41688  .
    Fig 4: Race & Upper Shaft
    G01583020Courtesy of GENERAL MOTORS CORP.
  8. Lubricate the centering sphere with lithium grease.
  9. Using the alignment marks from the disassemble procedure, tilt the upper and lower shafts 90 degrees to each other and engage.
    Fig 5: Assembling Upper & Lower Shafts
    G01583021Courtesy of GENERAL MOTORS CORP.
  10. Install the steering column support assembly to the steering column jacket assembly with the 4 support screws. Tighten the screws to 8 N.m (71 lb in).
    Fig 6: Steering Column Support Assembly
    G01583022Courtesy of GENERAL MOTORS CORP.
  11. Install the steering shaft assembly into the steering column support assembly.
  12. Install the adapter and bearing assembly (2) to the steering column jacket assembly (1). Position the tab on the adapter and bearing assembly with the slot in steering column jacket assembly and push together.
  13. Install the lower bearing seat (3).
  14. Install the lower bearing spring (4).
  15. Install the new lower spring retainer (5). When installing, compress the lower bearing spring (4) to the length of 23.5 mm (0.93 in) between the lower bearing seat (3) and the lower spring retainer (5).
  16. Install the steering column jacket. Refer to Steering Column Jacket - Assemble (Off Vehicle) .
  17. Enable the inflatable restraint steering wheel module. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .