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HVAC Compressor Clutch Does Not Disengage

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
HVAC Compressor Clutch Does Not Disengage

Step Action Yes No
Schematic Reference: HVAC Schematics 
Connector End View Reference: HVAC Connector End Views 
DEFINITION: The A/C compressor clutch will not disengage when an A/C request has not been made and a Powertrain DTC has not been set.
1 Did you perform the HVAC Diagnostic System Check? Go to Step 2  Go toDiagnostic System Check - HVAC Systems - Manual 
2
IMPORTANT: The ambient air temperature must be above 3°C (38°F).
  1. Turn OFF the ignition.
  2. Inspect the compressor for free rotation operation. Refer to Symptoms - HVAC Systems - Manual .
  3. Start the engine.
  4. Place the mode switch in the OFF position.
  5. Place the A/C request switch in the OFF position.
Does the A/C compressor operate?
Go to Step 3  Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems
3 With a scan tool, observe the A/C Request parameter in the Powertrain data list 2.
Does the scan tool indicate that the A/C Request parameter is NO?
Go to Step 4  Go to Step 6 
4 With a scan tool, observe the A/C Relay Command parameter in the Powertrain data list 2.
Does the scan tool indicate that the A/C Relay Command parameter is OFF?
Go to Step 5  Go to Step 14 
5 Test the control circuit of the A/C compressor clutch relay for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 7 
6
  1. Turn the ignition ON.
  2. Place the mode switch in the OFF position.
  3. Probe the A/C request signal circuit at the body control module (BCM) with a test lamp that is connected to a good ground.
Does the test lamp illuminate?
Go to Step 9  Go to Step 13 
7 Remove the A/C compressor clutch relay.
Does the A/C compressor clutch turn OFF?
Go to Step 10  Go to Step 8 
8 Test the A/C compressor clutch voltage supply circuit, at the A/C compressor clutch for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 11 
9 Test the A/C request signal circuit for a short to voltage. Refer toCircuit Testing andWiring Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 12 
10 Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 15 
11 Inspect for poor connections at the harness connector of the A/C compressor clutch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 16 
12 Inspect for poor connections at the harness connector of the HVAC control assembly. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 17 
13 Inspect for poor connections at the BCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 18 
14 Inspect for poor connections at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 20  Go to Step 19 
15 Replace the A/C compressor clutch relay. Refer to Compressor Relay Replacement in Heating, Ventilation and Air Conditioning.
Did you complete the replacement?
Go to Step 20  -
16 Replace the A/C compressor clutch. Refer toCompressor Replacement in Heating, Ventilation and Air Conditioning.
Did you complete the replacement?
Go to Step 20  -
17 Replace the HVAC control assembly. Refer to HVAC Control Assembly Replacement (Chevrolet)  or HVAC Control Assembly Replacement (Pontiac) .
Did you complete the replacement?
Go to Step 20  -
18 Replace the BCM. Refer to Body Control Module Replacement in Body Control System.
Did you complete the replacement?
Go to Step 20  -
19
IMPORTANT: Perform the programming procedure for the PCM.
Replace the PCM. Refer to Powertrain Control Module (PCM) Replacement in Engine Controls-2.2L (L61).Did you complete the replacement?
Go to Step 20  -
20 Operate the system in order to verify the repair.
Did you correct the condition?
System OK Go to Step 2